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Abstract

In 2017, the Central Mining Institute (GIG), Jastrzębska Spółka Węglowa SA (JSW SA), the largest producer of coking coal in Europe, and JOY KOMATSU, the producer of mining machinery, signed a consortium. The project’s main goal was to reduce the costs of driving mine workings by reintroducing the rock bolt support. The works began in November 2019, and for the first time in the history of Polish coal mining, a Bolter Miner machine was used for the purpose. The paper presents the results of measuring the axial forces in rock bolts at the measurement base and their analysis with numerical modelling.
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Authors and Affiliations

Wojciech Masny
1
ORCID: ORCID
Łukasz Nita
2
ORCID: ORCID
Jerzy Ficek
3

  1. Central Mining Institute, 1 Gwarków Sq., 40-166 Katowice, Poland
  2. Jastrzębska Spółka Węglowa SA, KWK „Budryk”, Poland
  3. „Geofic“ Scientific and Technical Office, Poland
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Abstract

The assessment of a rock’s behaviour around excavations and the effectiveness of its reinforcement in underground ore mines is dependent on the performance of the rock-bolt and rock-mass interaction, which can be estimated on the basis of appropriately designed measurements. Based on the background of various measurements solutions described in the literature, concerning rock bolt monitoring methods, the authors proposed a new, original device for mass measurements in mine conditions. After examining the advantages and disadvantages of existing constructions, the article presents the essence, principle of operation and method of measuring anchor load in an underground excavation with the a instrument, indicator WK-2/8. The prototype has been carefully researched and successfully tested in a full-scale laboratory environment. This instrument, also referred to as a load indicator or force pad, does not require electrical power and allows for relatively accurate (with a resolution of 10-14kN, up to about 90kN loading capacity) and a remote reading of the axle loading of the anchor (AGH patent) by any person present in the specified area. The device can be installed in mining excavations under loading conditions. The relatively low cost of a measuring instrument, practically used as an additional washer, as well as an easy assembly method, makes it universally applicable in mines where anchoring is used as a means of strengthening the rock.

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Authors and Affiliations

Waldemar Korzeniowski
Krzysztof Skrzypkowski
Łukasz Herezy
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Abstract

The paper presents the statical research tests of rod bolt made of plastic with a length of 5.5 m, which were performed in a modern laboratory test facility at the Department of Underground Mining of the University of Science and Technology. Innovative The Self-excited Acoustic System (SAS) used to measure stress changes in the bolt support was characterized. The system can be used for the non-destructive evaluation of the strain of the bolt around the excavations as well as in tunnels. The aim of the study was to compare the re-sults recorded by two different measuring systems, thanks to which it will be possible to assess the load of long bolt support by means of the non-destructive method. The speed and simplicity of measurement, access to the sensors, accuracy of measurement and reading should be kept in mind in determining the load of rock bolt support . In addition, the possibility of damage to the sensor as a re-sult of technological or natural hazards should also be taken into account. In economic conditions, the „technical - balance laws of production”, which ex-cludes the use of load sensors on each bolt must be preserved. The use of indi-vidual load sensors of rock bolt support for the boundary state, allows appro-priate protection actions of the mining crew against sudden loss of excavation stability to be taken. The paper presents two basic effects used in the ultrasonic measurement sys-tem. The first result was the existence of stable limit cycle oscillations for posi-tive feedback. This effect is called the self-excited effect. The second effect is called the elasto-acoustic effect. It means that with the change of elastic stress-es in the material bring the change of the speed of propagation of the wave. In this connection, the propagation time between measuring heads is also changed. This effect manifests itself in the change in the oscillation frequency of the self-excited system. For this reason, by measuring the frequency of self-excited oscillation, it is possible to indirectly determine the level of effort of the tested material.

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Authors and Affiliations

Krzysztof Skrzypkowski
Waldemar Korzeniowski
Krzysztof Zagórski
Krzysztof Lalik
Ireneusz Dominik
Janusz Kwaśniewski
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Abstract

Large deformation in roadways is an inevitable problem faced by many coal mines, and bolt installation is widely adopted to keep roadway stability. To provide a theoretical basis for bolt supporting scheme design in order to eliminate hazards associated with roadway failure, the interaction principle between bolts and the bolted strata should be studied thoroughly. This research attempts to investigate the above principle through theoretical analysis through a group of selected statistics from fifteen different coal mines. At the same time, the thick board support method was proposed and applied for controlling the ribs deformation in a particular coal mine. It is concluded that the interaction of the rock-bolt entity is subjected to the fluctuation balance law. When deformation increases, the bolted structure experiences periodic equilibrium variation. Both the supporting force needed to stabilise the surrounding rocks and the supporting capability of bolted strata show a trend of decrease in this process. The interaction principle of surrounding rocks and bolts is in essence the mechanical phenomenon caused by their mutual load transformation, and the load-carrying capacity varies with the bolted structure’s deformation, which is subjected to the following law: elastic roadway>plastic roadway> fractured roadway>broken roadway. The designed bolted thickness of the ribs should be more than 1/5 of roadway height to make full use of the self-stability of surrounding rocks. Finite Difference Method simulation and on-site monitoring data showed that the roof subsidence and ribs convergence of 2201 roadway in Shuguang coal mine was reduced by 83.7% and 88.6% respectively after utilising the proposed support method, indicating that the thick-board method was effective. Results of this research can lay a foundation for support design in large deformation roadways.
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Authors and Affiliations

Xun Yuan
1
ORCID: ORCID
Shuangsuo Yang
2
ORCID: ORCID

  1. Sichuan University – The Hong Kong Polytechnic University, Institute for Disaster Managementand Reconstruction, 610207 Chengdu, China
  2. Taiyuan University of Technology, College of Mining Engineering, 030024 Taiyuan, China

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