Details

Title

Three-dimensional numerical study of the behavior of thermoelectric and mechanical coupling during spark plasma sintering of a polycrystalline material

Journal title

Archive of Mechanical Engineering

Yearbook

2023

Volume

vol. 70

Issue

No 4

Authors

Affiliation

Kriba, Abdelmalek : Mechanics of Materials and Industrial Maintenance Research Laboratory (LR3MI), MechanicalEng. Dept., Faculty of Technology, Badji Mokhtar University, 12. P.O.Box, 23000 Annaba, Algeria ; Mechighel, Farid : Energy and Pollution Laboratory – Mentouri Brothers University – Constantine, Algeria

Keywords

stress ; strain ; numerical simulation ; powder ; thermoelectric and mechanical coupling

Divisions of PAS

Nauki Techniczne

Coverage

497-529

Publisher

Polish Academy of Sciences, Committee on Machine Building

Bibliography

[1] C. Wang, L. Cheng, and Z. Zhao. FEM analysis of the temperature and stress distribution in spark plasma sintering: Modelling and experimental validation. Computational Materials Science, 49(2):351–362, 2010. doi: 10.1016/j.commatsci.2010.05.021.
[2] M. Fattahi, M.N. Ershadi, M. Vajdi, F.S. Moghanlou, and A.S. Namini. On the simulation of spark plasma sintered TiB2 ultra high temperature ceramics: A numerical approach. Ceramics International, 46(10A):14787–14795, 2020. doi: 10.1016/j.ceramint.2020.03.003.
[3] A. Pavia, L. Durand, F. Ajustron, V. Bley, G. Chevallier, A. Peigney, and C. Estournès. Electro-thermal measurements and finite element method simulations of a spark plasma sintering device. Journal of Materials Processing Technology, 213(8):1327–1336, 2013. doi: 10.1016/j.jmatprotec.2013.02.003.
[4] E.A. Olevsky, C. Garcia-Cardona, W.L. Bradbury, C.D. Haines, D.G. Martin, and D. Kapoor. Fundamental aspects of spark plasma sintering: II. Finite element analysis of scalability. Journal of the American Ceramics Society, 95(8):2414–2422, 2012. doi: 10.1111/j.1551-2916.2012.05096.x.
[5] D. Tiwari, B. Basu, and K. Biswas. Simulation of thermal and electric field evolution during spark plasma sintering. Ceramics International, 35:699–708, 2009. doi: 10.1016/j.ceramint.2008.02.013.
[6] X. Wang, S.R. Casolco, G. Xu, and J.E. Garay. Finite element modeling of electric current-activated sintering: The effect of coupled electrical potential, temperature and stress. Acta Materialia, 55(10):3611–3622, 2007. doi: 10.1016/j.actamat.2007.02.022.
[7] G. Maizza, S. Grasso, Y. Sakka, T. Noda, and O. Ohashi. Relation between microstructure, properties and spark plasma sintering (SPS) parameters of pure ultrafine WC powder. Science and Technology of Advanced Materials, 8(7-8):644–654, 2007. doi: 10.1016/j.stam.2007.09.002.
[8] G. Garcia and E. Olevsky. Numerical simulation of spark plasma sintering. Advances in Science and Technology, 63:58–61, 2010.doi: 10.4028/www.scientific.net/AST.63.58.
[9] K. Vanmeensel, A. Laptev, J. Hennicke, J. Vleugels, and O. Vanderbiest. Modelling of the temperature distribution during field assisted sintering. Acta Materialia, 53:4379–4388, 2005. doi: 10.1016/j.actamat.2005.05.042.
[10] A. Cincotti, A.M. Locci, R. Orrù, and G. Cao. Modeling of SPS apparatus: Temperature, current and strain distribution with no powders. AIChE Journal, 53(3):703–719, 2007. doi: 10.1002/aic.11102.
[11] A. Zavaliangos, J. Zhang, M. Krammer, and J. Groza. Temperature evolution during field activated sintering. Materials Science and Engineering: A, 379(1-2):218–228, 2004. doi: 10.1016/j.msea.2004.01.052.
[12] S. Muñoz and U. Anselmi-Tamburini. Temperature and stress fields evolution during spark plasma sintering processes. Journal of Materials Science, 45:6528–6539, 2010. doi: 10.1007/s10853-010-4742-7.
[13] C. Wolff, S. Mercier, H. Couque, and A.Molinari. Modeling of conventional hot compaction and Spark Plasma Sintering based on modified micromechanical models of porous materials. Mechanics of Materials, 49:72–91, 2012. doi: 10.1016/j.mechmat.2011.12.002.
[14] C. Manière, G. Lee, J. McKittrick, and E. Olevsky. Energy efficient spark plasma sintering: breaking the threshold of large dimension tooling energy consumption. Journal of the American Ceramics Society, 102(2):706–716, 2019. doi: 0.1111/jace.16046.
[15] W. Chen, U. Anselmi-Tamburini, J.E. Garay, J.R. Groza, and Z.A. Munir. Fundamental investigations on the spark plasma sintering/synthesis process I. Effect of dc pulsing on reactivity. Materials Science and Engineering: A, 394(1-2):132–138, 2005. doi: 10.1016/j.msea.2004.11.020.
[16] I. Sulima, G. Boczkal, and P. Palka. Mechanical properties of composites with titanium diboride fabricated by spark plasma sintering. Archives of Metallurgy and Materials, 62(3):1665–1671, 2017. doi: 10.1515/amm-2017-0255.
[17] D. Bubesh Kumar, B. Selva babu, K.M. Aravind Jerrin, N. Joseph, and A. Jiss. Review of spark plasma sintering process. IOP Conference Series: Materials Science and Engineering, 993:012004, 2020. doi: 10.1088/1757-899X/993/1/012004.
[18] P.Yu. Nikitin, I.A. Zhukov, and A.B. Vorozhtsov. Decomposition mechanism of AlMgB14 during the spark plasma sintering. Journal of Materials Research and Technology, 11:687–692, 2021. doi: 10.1016/j.jmrt.2021.01.044.
[19] M. Stuer, P. Bowen, and Z. Zhao. Spark plasma sintering of ceramics: from modeling to practice. Ceramics, 3(4):476–493, 2020. doi: 10.3390/ceramics3040039.
[20] U. Anselmi-Tamburini, S. Gennari, J.E. Garay, and Z.A. Munir. Fundamental investigations on the spark plasma sintering/synthesis process: II. Modeling of current and temperature distributions. Materials Science and Engineering: A, 394(1-2):139–148,2005. doi: 10.1016/j.msea.2004.11.019.
[21] G. Lee, E. Olevsky, C. Manière, A. Maximenko, O. Izhvanov, C. Back, and J. McKittrick. Effect of electric current on densification behavior of conductive ceramic powders consolidated by spark plasma sintering. Acta Materialia, 144:524–533, 2017. doi: 10.1016/j.actamat.2017.11.010.
[22] A. Annamalai, M. Srikanth, A. Muthuchamy, S. Acharya, A. Khisti, D. Agrawal, and C. Jen. Spark plasma sintering and characterization of Al-TiB2 composites. Metals, 10(09):1110, 2020. doi: 10.3390/met10091110.
[23] G. Molenat, L. Durand, J. Galy, and A. Couret. Temperature control in spark plasma sintering: An FEM approach. Journal of Metallurgy, 2010:145431, 2020. doi: 10.1155/2010/145431.
[24] J. Gurt Santanach, A. Weibel, C. Estournès, Q. Yang, C. Laurent, and A.Peigney. Spark plasma sintering of alumina: Study of parameters, formal sintering analysis and hypotheses on the mechanism(s) involved in densification and grain growth. Acta Materialia, 59:1400–1408, 2011. doi: 10.1016/j.actamat.2010.11.002.
[25] S. Deng, R. Li, T. Yuan, and P. Cao. Effect of electric current on crystal orientation and its contribution to densification during spark plasma sintering. Materials Letters, 229:126–129, 2018. doi: 10.1016/j.matlet.2018.07.001.
[26] Z.A. Munir, U. Anselmi-Tamburini, and M. Ohyanagi. The effect of electric field and pressure on the synthesis and consolidation of materials: A review of the spark plasma sintering method. Journal of Materials Science, 41:763–777, 2006. doi: 10.1007/s10853-006-6555-2.
[27] S. Grasso, P. Poetschke, V. Richter, G. Maizza, Y. Sakka, and M. Reece. Low-temperature spark plasma sintering of pure nano WC powder. Journal of the American Ceramic Society, 96(6):1702–1705, 2013. doi: 10.1111/jace.12365.
[28] M.M. Shahraki, M.D. Chermahini, M. Abdollahi, R. Irankhah, P. Mahmoudi, and E. Karimi. Spark plasma sintering of SnO2 based varistors. Ceramics International, 46(12):20429–20436, 2020. doi: 10.1016/j.ceramint.2020.05.135.
[29] F. Mechighel, G. Antou, B. Pateyron, A. Maître, and M. El Ganaoui. Simulation numérique du couplage électrique, thermique et mécanique lors du frittage ``flash'' de matériaux céramiques et métalliques. Congrès Français de Thermique/Actes, 2008. https://www.sft.asso.fr/document.php?pagendx=10430.
[30] F. Mechighel, A. Maître, B. Pateyron, M. El Ganaoui, and M. Kadja. Evolution de la température lors du processus du frittage ``flash''. Congrès Français de Thermique/Actes, 2009. https://www.sft.asso.fr/document.php?pagendx=9830.
[31] S.O. Jeje, M.B. Shongwe, A.L. Rominiyi, and P.A. Olubambi. Spark plasma sintering of titanium matrix composite – a review. The International Journal of Advanced Manufacturing Technology, 117:2529–2544, 2021. doi: 10.1007/s00170-021-07840-7.
[32] E. Bódis and Z. Károly. Fabrication of graded alumina by spark plasma sintering. The International Journal of Advanced Manufacturing Technology, 117:2835–2843, 2021. doi: 10.1007/s00170-021-07855-0.
[33] ANSYS software (16.2) [ANSYS Workbench]. (2015). https://www.ansys.com.
[34] R.J. Chowdhury. Numerical Study of the Process Parameters in Spark Plasma Sintering (SPS). Master of Science Thesis, Faculty of the Graduate College of the Oklahoma State University, 2013.
[35] CES EduPack software, Granta Design Limited, Cambridge, UK (2019). Ansys (CES) Granta EduPack. https://www.ansys.com/products/materials/granta-edupack.
[36] F. Mechighel, M. El Ganaoui, M. Kadja, B. Pateyron, and S. Dost. Numerical simulation of three dimensional low Prandtl liquid flow in a parallelepiped cavity under an external magnetic field. Fluid Dynamics \amp; Materials Processing, 5(4):313–330, 2009. doi: 10.3970/fdmp.2009.005.313.
[37] C. Manière, A. Pavia, L. Durand, G. Chevalier, K. Afanga, and C. Estournès. Finite-element modeling of the electro-thermal contacts in the spark plasma sintering process. Journal of the European Ceramic Society, 36(3):741–748, 2016. doi: 10.1016/j.jeurceramsoc.2015.10.033.
[38] G. Antou, G. Mathieu, G. Trolliard, and A. Maître. Spark plasma sintering of zirconium carbide and oxycarbide: Finite element modeling of current density, temperature, and stress distributions. Journal of Materials Research, 24:404–414, 2009. doi: 10.1557/JMR.2009.0039.
[39] K.N. Zhu, A. Godfrey, N. Hansen, and X.D. Zhang. Microstructure and mechanical strength of near- and sub-micrometre grain size copper prepared by spark plasma sintering. Materials \amp; Design, 117:95–103, 2017. doi: 10.1016/j.matdes.2016.12.042.
[40] C. Arnaud, C. Manière, G. Chevallier, C. Estournès, R. Mainguy, F. Lecouturier, D. Mesguich, A. Weibel, L. Durand, and C. Laurent. Dog-bone copper specimens prepared by one-step spark plasma sintering. Journal of Materials Science, 50:7364–7373, 2015. doi: 10.1007/s10853-015-9293-5.
[41] J. Diatta, G. Antou, N. Pradeilles, and A. Maître. Numerical modeling of spark plasma sintering – Discussion on densification mechanism identification and generated porosity gradients. Journal of the European Ceramic Society, 37(15):4849–4860, 2017. doi: 10.1016/j.jeurceramsoc.2017.06.052.

Date

5.12.2023

Type

Article

Identifier

DOI: 10.24425/ame.2023.148126
×