Search results

Filters

  • Journals
  • Authors
  • Keywords
  • Date
  • Type

Search results

Number of results: 3
items per page: 25 50 75
Sort by:
Download PDF Download RIS Download Bibtex

Abstract

Squeeze film dampers (SFDs) are commonly used in turbomachinery in order to introduce external damping, thereby reducing rotor vibrations and acoustic emissions. Since SFDs are of similar geometry as hydrodynamic bearings, the REYNOLDS equation of lubrication can be utilised to predict their dynamic behaviour. However, under certain operating conditions, SFDs can experience significant fluid inertia effects, which are neglected in the usual REYNOLDS analysis. An algorithm for the prediction of these effects on the pressure build up inside a finite-length SFD is therefore presented. For this purpose, the REYNOLDS equation is extended with a first-order perturbation in the fluid velocities to account for the local and convective inertia terms of the NAVIER-STOKES equations. Cavitation is taken into account by means of a mass conserving two-phase model. The resulting equation is then discretized using the finite volume method and solved with an LU factorization. The developed algorithm is capable of calculating the pressure field, and thereby the damping force, inside an SFD for arbitrary operating points in a time-efficient manner. It is therefore suited for integration into transient simulations of turbo machinery without the need for bearing force coefficient maps, which are usually restricted to circular centralized orbits. The capabilities of the method are demonstrated on a transient run-up simulation of a turbocharger rotor with two semi-floating bearings. It can be shown that the consideration of fluid inertia effects introduces a significant shift of the pressure field inside the SFDs, and therefore the resulting damper force vector, at high oil temperatures and high rotational speeds. The effect of fluid inertia on the kinematic behaviour of the whole system on the other hand is rather limited for the examined rotor.
Go to article

Bibliography

  1.  M.B. Banerjee, R. Shandil, S. Katyal, G. Dube, T. Pal, and K. Banerjee, “A nonlinear theory of hydrodynamic lubrication,” J. Math. Anal. Appl., vol. 117, no. 1, pp. 48–56, 1986.
  2.  S. Hamzehlouia and K. Behdinan, “Squeeze film dampers supporting high-speed rotors: Fluid inertia effects,” Proc. Inst. Mech. Eng., Part J: J. Eng. Tribol., vol. 234, no. 1, pp. 18–32, 2020.
  3.  M. Ramli, J. Ellis, and J. Roberts, “On the computation of inertial coefficients in squeeze-film bearings,” Proc. Inst. Mech. Eng., Part C: J. Mech. Eng. Sci., vol. 201, no. 2, pp. 125–131, 1987, doi: 10.1243/PIME_PROC_1987_201_095_02.
  4.  E. Reinhardt and J. Lund, “Influence of fluid inertia on the dynamic properties of journal bearings.” J. Lubr. Technol., vol. 97 Ser F, no. 2, pp. 159–167, 1975.
  5.  A.Z. Szeri, A.A. Raimondi, and A. Giron-Duarte, “Linear Force Coefficients for Squeeze-Film Dampers,” J. Lubr. Technol., vol. 105, no. 3, pp. 326–334, 07 1983.
  6.  A.Z. Szeri, Fluid Film Lubrication: Theory and Design. Cambridge University Press, 1998.
  7.  Z. Guo, T. Hirano, and R.G. Kirk, “Application of CFD analysis for rotating machinery: Part 1 — hydrodynamic, hydrostatic bearings and squeeze film damper,” in Volume 4: Turbo Expo 2003. ASME, 2003, doi: 10.1115/gt2003-38931.
  8.  C. Xing, M.J. Braun, and H. Li, “A three-dimensional navierstokes- based numerical model for squeeze film dampers. part 2—ef- fects of gaseous cavitation on the behavior of the squeeze film damper,” Tribol. Trans., vol. 52, no. 5, pp. 695–705, Sep 2009, doi: 10.1080/10402000902913311.
  9.  V. Constantinescu, Laminar Viscous Flow. Berlin Heidelberg: Springer Science & Business Media, 2012.
  10.  J. Gehannin, M. Arghir, and O. Bonneau, “Complete squeezefilm damper analysis based on the “bulk flow” equations,” Tribol. Trans., vol. 53, no. 1, pp. 84–96, 2009, doi: 10.1080/10402000903226382.
  11.  S. Lang and S. Verlag, Effiziente Berechnung von Gleitlagern und Dichtspalten in Turbomaschinen, ser. Forschungsberichte zur Fluidsys- temtechnik. Shaker Verlag, 2018.
  12.  H. Peeken and J. Benner, “Beeinträchtigung des Druckaufbaus in Gleitlagern durch Schmierstoffverschäumung,” in Gleit- und Wäl- zlagerungen: Gestaltung, Berechnung, Einsatz; Tagung Neu-Ulm, 14. und 15. März 1985 / VDI-Ges. Entwicklung, Konstruktion, Vertrieb. – (VDI-Berichte; 549), 2013, pp. 373–397.
  13.  Ü. Mermertas, “Nichtlinearer Einfluss von Radialgleitlagern auf die Dynamik schnelllaufender Rotoren, Dissertation,” Düren, Aachen, 2003.
  14.  E. Woschke, C. Daniel, and S. Nitzschke, “Excitation mechanisms of non-linear rotor systems with floating ring bearings – simulation and validation,” Int. J. Mech. Sci., vol. 134, pp. 15‒27, 2017, doi: 10.1016/j.ijmecsci.2017.09.038.
  15.  R. Eymard, G. Thierry, and R. Herbin, “Handbook of numerical analysis,” vol. 7, pp. 731–1018, 01 2000.
  16.  V.V. Moca, A. Nagy-Dăbâcan, H. Bârzan, and R. C. Mure¸san, “Superlets: time-frequency super-resolution using wavelet sets,” bioRxiv, 2019.
  17.  S. Hamzehlouia and K. Behdinan, “A study of lubricant inertia effects for squeeze film dampers incorporated into highspeed turboma- chinery,” Lubricants, vol. 5, p. 43, 10 2017, doi: 10.3390/lubricants5040043.
  18.  L. San Andrés and J. Vance, “Effects of fluid inertia and turbulence on the force coefficients for squeeze film dampers,” J. Eng. Gas Turbines Power, vol. 108, 04 1986, doi: 10.1115/1.3239908.
Go to article

Authors and Affiliations

Thomas Drapatow
1
Oliver Alber
2
Elmar Woschke
1
ORCID: ORCID

  1. Institute of Mechanics, Otto von Guericke University Magdeburg, 39106 Magdeburg, Germany
  2. MAN Energy Solutions SE, 86153 Augsburg, Germany
Download PDF Download RIS Download Bibtex

Abstract

Full-floating ring bearings are state of the art at high speed turbomachinery shafts like in turbochargers. Their main feature is an additional ring between shaft and housing leading to two fluid films in serial arrangement. Analogously, a thrust bearing with an additional separating disk between journal collar and housing can be designed. The disk is allowed to rotate freely only driven by drag torques, while it is radially supported by a short bearing against the journal. This paper addresses this kind of thrust bearing and its implementation into a transient rotor dynamic simulation by solving the Reynolds PDE online during time integration. Special attention is given to the coupling between the different fluid films of this bearing type. Finally, the differences between a coupled and an uncoupled solution are discussed.
Go to article

Bibliography

  1. M.C. Shaw and T.J. Nussdorfer, “An analysis of the full-floating journal bearing,” NACA, Tech. Rep. RM-E7A28a, 1947.
  2. C. Kettleborough, “Frictional experiments on lightly-loaded fully floating journal bearings,” Aust. J. Appl. Sci., vol. 5, pp. 211–220, 1954.
  3. J. Dworski, “High-speed rotor suspension formed by fully floating hydrodynamic radial and thrust bearings,” J. Eng. Gas Turbines Power, vol. 86, no. 2, pp. 149–160, 1964.
  4. M. Harada and J. Tsukazaki, “The steady-state characteristics of a hydrostatic thrust bearing with a floating disk,” J. Tribol., vol. 111, no. 2, pp. 352–357, Apr 1989, doi: 10.1115/1.3261921.
  5. M. Fischer, A. Mueller, B. Rembold, and B. Ammann, “Numerical investigation of the flow in a hydrodynamic thrust bearing with floating disk,” J. Eng. Gas Turbines Power, vol. 135, 2013, doi: 10.1115/1.4007775.
  6. S. Dousti and P. Allaire, “A thermohydrodynamic approach for single-film and double-film floating disk fixed thrust bearings verified with experiment,” Tribol. Int., vol. 140, p. 105858, Dec 2019.
  7. H. Engel, “Berechung der Strömung, der Drücke und Temperaturen in Radial-Axialbund-Gleitlagern mit Hilfe eines Finite-Elemente-Programms,” Ph.D. thesis, Universität Stuttgart, 1992.
  8. T. Hagemann, H. Blumenthal, C. Kraft, and H. Schwarze, “A study on energetic and hydraulic interaction of combined journal and thrust bearings,” in Proceedings of ASME Turbo Expo 2015: Turbine Technical Conference and Exposition, no. GT2015‒43460, 2015, pp. 1–11.
  9. G.H. Jang, S.H. Lee, and H.W. Kim, “Finite ele- ment analysis of the coupled journal and thrust bearing in a computer hard disk drive,” J. Tribol., vol. 128, pp. 335–340, 2006, doi: 10.1115/1.2162918.
  10. G. Xiang, Y. Han, R. Chen, J. Wang, X. Ni, and K. Xiao, “A hydrodynamic lubrication model and comparative analysis for coupled microgroove journal-thrust bearings lubricated with water,” Proc. Inst. Mech. Eng., Part J: J. Eng. Tribol., vol. 234, no. 11, pp. 1755–1770, Nov 2019.
  11. J.-C. Luneno, “Coupled vibrations in horizontal and vertical rotor-bearings systems,” Ph.D. thesis, Luleå University of Technology, 2010.
  12. C. Ziese, C. Daniel, E. Woschke, and H. Mostertz, “Hochlaufsimulation eines semi-floating gelagerten ATL-Rotors mit schwimmender Axiallagerscheibe,” in 14. Magdeburger Maschinen- bautage (24.–25.09.2019), Sep. 2019, pp. 105–112.
  13. H.G. Elrod, “A cavitation algorithm,” J. Tribol., vol. 103, no. 3, pp. 350–354, 1981.
  14. S. Nitzschke, E. Woschke, D. Schmicker, and J. Strackeljan, “Regularised cavitation algorithm for use in transient rotordynamic analysis,” Int. J. Mech. Sci., vol. 113, pp. 175–183, 2016.
  15. S. Nitzschke, “Instationäres Verhalten schwimmbuchsengelagerter Rotoren unter Berücksichtigung masseerhaltender Kavitation,” Ph.D. thesis, Otto-von-Guericke Universität Magdeburg, 2016.
  16. C. Daniel, “Simulation von gleit-und wälzgelagerten Systemen auf Basis eines Mehrkörpersystems für rotordynamische Anwendungen,” Ph.D. thesis, Otto-von-Guericke Universität Magdeburg, 2013.
  17. C. Ziese, E. Woschke, and S. Nitzschke, “Tragdruckund Schmierstoffverteilung von Axialgleitlagern unter Berücksichtigung von masseerhaltender Kavitation und Zentrifugalkraft,” in Magdeburger Maschinenbautage, 2017, pp. 312–323.
  18. A. Kumar and J.F. Booker, “A finite element cavitation algorithm,” J. Tribol., vol. 113, no. 2, pp. 279–284, 1991.
  19. “MAN turbochargers TCA series floating disk thrust bearing,” https://turbocharger.man-es.com/docs/default-source/ shopwaredocuments/tca-turbochargerf451d068cde04720bdc9b 8e95b7c0f8e.pdf, accessed: 2020‒10‒09.
  20. “KBB turbochargers ST27 series f loating disk thrust bearing,” https://kbb-turbo.com/turbocharger-product-series/ st27-series, accessed: 2020-10-09.
  21. C. Irmscher, S. Nitzschke, and E. Woschke, “Transient thermohydrodynamic analysis of a laval rotor supported by journal bearings with respect to calculation times,” in SIRM 2019 – 13th International Conference on Dynamics of Rotating Machines, 2019, pp. Paper–ID SIRM2019–25.
Go to article

Authors and Affiliations

Steffen Nitzschke
1
Christian Ziese
1
Elmar Woschke
1
ORCID: ORCID

  1. Institute of Mechanics, Otto-von-Guericke University, 39106 Magdeburg, Germany
Download PDF Download RIS Download Bibtex

Abstract

A common problem in transient rotordynamic simulations is the numerical effort necessary for the computation of hydrodynamic bearing forces. Due to the nonlinear interaction between the rotordynamic and hydrodynamic systems, an adequate prediction of shaft oscillations requires a solution of the Reynolds equation at every time step. Since closed-form analytical solutions are only known for highly simplified models, numerical methods or look-up table techniques are usually employed. Numerical solutions provide excellent accuracy and allow a consideration of various physical influences that may affect the pressure generation in the bearing (e.g., cavitation or shaft tilting), but they are computationally expensive. Look-up tables are less universal because the interpolation effort and the database size increase significantly with every considered physical effect that introduces additional independent variables. In recent studies, the Reynolds equation was solved semianalytically by means of the scaled boundary finite element method (SBFEM). Compared to the finite element method (FEM), this solution is relatively fast if a small discretization error is desired or if the slenderness ratio of the bearing is large. The accuracy and efficiency of this approach, which have already been investigated for single calls of the Reynolds equation, are now examined in the context of rotordynamic simulations. For comparison of the simulation results and the computational effort, two numerical reference solutions based on the FEM and the finite volume method (FVM) are also analyzed.
Go to article

Authors and Affiliations

Simon Pfeil
1
ORCID: ORCID
Fabian Duvigneau
1
ORCID: ORCID
Elmar Woschke
1
ORCID: ORCID

  1. Otto von Guericke University, Institute of Mechanics, Universitätspl. 2, 39106 Magdeburg, Germany

This page uses 'cookies'. Learn more