This study shows the results of the investigation of the strength performance, and residual strength of a single component inorganic binder
system Cast Clean S27®. The study was conducted using three different foundry sand sources in South Africa. Sample A is an alluvial
coastal sample, sample B is an alluvial riverbed sample and Sample C is a blasted sample from a consolidated quartzite rock. The binder
was also cured using three different curing mechanisms. The aim of the investigation was to determine the variation of strength
performance and residual strength between the different South African sand sources based upon the physical and chemical properties of
the sand sources. The moulding sand was prepared using three possible curing mechanisms which are carbon dioxide curing, ester curing
and heat curing. The strength measurements were determined by bending strength. Sample A and sample C sand had good strength
development. Sample B sand had inferior strength development and excellent high temperature residual strength. The study showed that
the single component inorganic binders have good strength development and low residual strength. The silica sand properties have major
contributing factors on both strength development and residual strength. The degree of influence of silica sand properties on strength
performance and residual strength is dependent on the time of curing and method of curing.
It has been shown that the precipitation of bismuth orthovanadate from a fly ash leachate is a promising method of vanadium recovery. BiVO4 obtained after appropriate heat treatment can be sold as a pigment. The yield of recovery of solubilised vanadium is equal to 68% and the precipitate is free from nickel impurity. The precipitate is insoluble in the solutions with pH ≥ 3. In more acidic media the solubility of precipitate increases with the decreasing pH. The solubility of the precipitate increases also with the increasing concentration of chloride ions.
One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass), which allowing the use of ecological binders for casting nonferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project) were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00- 015/09 "Advanced materials and technologies".
The use of environmentally friendly inorganic binders and new technologies for cores production is widely discussed topic in recent years. This paper contains information about new hot curing process for core making with alumina-silicate based inorganic binders – geopolymers. Main differences between hot cured geopolymers and hot cured alkali silicate based inorganic binders are discussed. The main objective of this research paper was to investigate basic technological properties of geopolymer binder system such as strength, compaction, storage ability and knock-out properties. For this purpose, three mixtures with different powder additives were prepared and tested in laboratory conditions using specific methods. Strength properties evaluation showed sufficient levels as well as knock-out properties measurement, even with additives B and C originally designed for the use with alkali silicate based two component binder systems. Additives B and C were considered compatible with geopolymer binders after casting production trial results. Storage ability of geopolymers seems to be more sensitive than of alkali silicate based binders in the same tested conditions. Mixtures with geopolymer binder showed 20% more decrease of strength compared to alkali silicate binders after 24 hours in conditions of 25 °C and 65 %RH.
The paper presents the results of an investigation of the thermal deformation of moulding sands with an inorganic (geopolymer) binder with a relaxation additive, whose main task is to reduce the final (residual) strength and improves knocking-out properties of moulding sand. The moulding sand without a relaxation additive was the reference point. The research was carried out using the hot-distortion method (DMA apparatus from Multiserw-Morek). The results were combined with linear deformation studies with determination of the linear expansion factor (Netzsch DIL 402C dilatometer). The study showed that the introduction of relaxation additive has a positive effect on the thermal stability of moulding sand by limiting the measured deformation value, in relation to the moulding sand without additive. In addition, a relaxation additive slightly changes the course of the dilatometric curve. Change in the linear dimension of the moulding sand sample with the relaxation additive differs by only 0.05%, in comparison to the moulding sand without additive.
The investigation results of the influence of the reclaim additions on the properties of moulding sands with the GEOPOL geopolymer
binder developed by the SAND TEAM Company were presented. Two brands of hardeners were applied in the tested compositions, the
first one was developed by the SAND TEAM Company, marked SA72 and the new hardener offered by the KRATOS Company, marked
KR72. The main purpose of investigations was to determine the influence of reclaim fractions and the applied hardener on the basic
moulding sands properties, such as: bending and tensile strength, permeability and grindability. The unfavourable influence of the reclaim
additions into moulding sands on the tested properties as well as an increased hardening rate, were found. Moulding sands, in which the
hardener KR72 of the KRATOS Company was used, were less sensitive to the reclaim additions.
This paper deals with the complete technology of inorganic geopolymer binder system GEOPOL® which is a result of long term research and development. The objective of this paper is to provide a theoretical and practical overview of the GEOPOL® binder system and introduce possible ways of moulds and cores production in foundries. GEOPOL® is a unique inorganic binder system, which is needed and welcomed in terms of the environment, the work environment, and the sustainable resources. The GEOPOL® technology is currently used in the foundries for three basic production processes/technologies: (1) for self-hardening moulding mixtures, (2) sand mixtures hardened by gaseous carbon dioxide and (3) the hot box technology with hot air hardening. The GEOPOL® technology not only solves the binder system and the ways of hardening, but also deals with the entire foundry production process. Low emissions produced during mixing of sand, moulding, handling, and pouring bring a relatively significant improvement of work conditions in foundries (no VOCs). A high percentage of the reclaim sand can be used again for the preparation of the moulding mixture.
Recently, the use of inorganic binders cured by heat as a progressive technology for large scale production of cores is widely discussed topic in aluminium foundries. As practical experiences show, knock-out properties of inorganic binders were significantly increased, although they cannot overcome organic based binder systems. This paper contains information about hot curing processes based on alkali silicate and geopolymer binder systems for core making. Main differences between hot cured geopolymers and hot cured alkali silicate based inorganic binders are discussed. Theory of geopolymer binder states, that binder bridge destruction is mainly of adhesive character. The main aim of this research paper was to examine binder bridge destruction of alkali silicate and geopolymer binder systems. In order to fulfil this objective, sample parts were submitted to defined thermal load, broken and by using SEM analysis, binder bridge destruction mechanism was observed. Results showed that geopolymer binder system examined within this investigation does not have mainly adhesive destruction of binder bridges, however the ratio of adhesive-cohesive to cohesive destruction is higher than by use of alkali silicate based binder systems, therefore better knock-out properties can be expected.
The results of investigations of moulding sands with an inorganic binder called GEOPOL, developed by the SAND TEAM Company are
presented in the paper. Hardeners of various hardening rates are used for moulding sands with this binder. The main aim of investigations
was determination of the influence of the hardening rate of moulding sands with the GEOPOL binder on technological properties of these
sands (bending strength, tensile strength, permeability and grindability). In addition, the final strength of moulding sands of the selected
compositions was determined by two methods: by splitting strength and shear strength measurements. No essential influence of the
hardening rate on such parameters as: permeability, grindability and final strength was found. However, the sand in which the slowest
hardener (SA 72) were used, after 1 hour of holding, had the tensile and bending strength practically zero. Thus, the time needed for taking
to pieces the mould made of such moulding sand will be 1.5 - 2 hours.
The results of investigations of the influence of the matrix grain sizes on properties of cores made by the blowing method are presented in
the hereby paper. Five kinds of matrices, differing in grain size compositions, determined by the laser diffraction method in the Analysette
22NanoTec device, were applied in investigations. Individual kinds of matrices were used for making core sands in the Cordis technology.
From these sands the shaped elements, for determining the apparent density of compacted sands and their bending strength, were made by
the blowing method. The shaped elements (cores) were made at shooting pressures being 3, 4 and 5 atn. The bending strength of samples
were determined directly after their preparation and after the storing time of 1 hour.
The paper presents the results of an investigation of the gases emission of moulding sands with an inorganic (geopolymer) binder with a relaxation additive, whose main task is to reduce the final (residual) strength and improves knocking-out properties of moulding sand. The moulding sand without a relaxation additive was the reference point. The research was carried out using in accordance with the procedure developed at the Faculty of Foundry Engineering of AGH - University of Science and Technology, on the patented stand for determining gas emissions. Quantification of BTEX compounds was performed involving gas chromatography method (GC).The study showed that the introduction of relaxation additive has no negative impact on gas emissions - both in terms of the total amount of gases generated, as well as emissions of BTEX compounds. Among the BTEX compounds, only benzene is emitted from the tested moulding sands. Its emission is associated with the introduction a small amount of an organic hardener from the group of esters.
Modern scintillator detectors act as an efficient tool for detection and measurement of ionizing radiations. ZnSe based materials have been found to be a promising candidate for scintillation applications. These scintillators show much-needed scintillation efficiency along with advantages such as high thermal and radiation stability, less-toxicity, non-hygroscopicity, emissions in the visible range and small decay time etc. Further, in quantum confinement regime, they show improvement in luminescent properties and size dependent emissions. In this review article, the attempt has been made to trace the progress of ZnSe based materials towards highly efficient quantum dot scintillators. Here, the fundamental process of scintillation has been explained. Factors such as doping, annealing, heavy ion irradiation which affects the scintillation response of ZnSe based scintillators have also been discussed. Method of synthesis plays a key role in optimization of quantum dot properties. Hence, it has been tried to trace the development in methods of synthesis of quantum dots. With optimized synthesis, we can extend applications of these highly efficient quantum dot scintillators for various scientific and industrial applications.
A number of inorganic compounds, including anions such as nitrate(V), chlorate(VII), bromate (V),
arsenate(III) and (V), borate and fluoride as well as metals forming anions under certain conditions, have been
found in potentially harmful concentrations in numerous water sources. The maximum allowed levels of these
compounds in drinking water set by the WHO and a number of countries are very low (in the range of µg/l to a
few mg/l), thus the majority of them can be referred to as charged micropollutants. Several common treatment
technologies which are nowadays used for removal of inorganic contaminants from natural water supplies, represent serious exploitation problems. Membrane processes such as reverse osmosis (RO), nanofiltration (NF),
ultrafiltration (UF) and microfiltration (MF) in hybrid systems, Donnan dialysis (DD) and electrodialysis (ED)
as well as membrane bioreactors (MBR), if properly selected, offer the advantage of producing high quality
drinking water without inorganic anions.
I
Popular statistical techniques, such as Spearman's rank correlation matrix, principal component analysis (PCA) and multiple linear regression analysis were applied to analyze a large set of water quality data of the Rybnik Reservoir generated during semiannual monitoring. Water samples collected at 9 sampling sites located along the main axis of the reservoir were tested for 14 selected parameters: concentrations of co-occurring elements, ions and physicochemical parameters. The aim of this study was to estimate the impact of those parameters on inorganic arsenic occurrence in Rybnik Reservoir water by means of multivariate statistical methods. The spatial distribution of arsenic in Rybnik Power Station reservoir was also included. Inorganic arsenic As(III), As(V) concentrations were determined by hydride generation method (HG-AAS) using SpectrAA 880 spectrophotometer (Varian) coupled with a VGA-77 system for hydride generation and ECT-60 electrothermal furnace. Spearman's rank correlation matrix was used in order to find existing correlations between total inorganic arsenic (AsTot) and other parameters. The results of this analysis suggest that As was positively correlated with PO43-; Fe and TDS. PCA confirmed these observations. Principal component analysis resulted in three PC's explaining 57% of the total variance. Loading values for each component indicate that the processes responsible for As release and distribution in Rybnik Reservoir water were: leaching from bottom sediments together with other elements like Cu, Cd, Cr, Pb, Zn, Ni, Ca (PC1) and co-precipitation with PO43-, Fe and Mn (PC3) regulated by physicochemical properties like T and pH (PC2). Finally, multiple linear regression model has been developed. This model incorporates only 8 (T, pH, PO43-, Fe, Mn, Cr, Cu, TDS) out of initial 14 variables, as the independent predictors of total As contamination level. This study illustrates the usefulness of multivariate statistical techniques for analysis and interpretation of complex environmental data sets.
The essence of ablation casting technology consists in pouring castings in single-use moulds made from the mixture of sand and a watersoluble binder. After pouring the mould with liquid metal, while the casting is still solidifying, the mould destruction (washing out, erosion) takes place using a stream of cooling medium, which in this case is water. This paper focuses on the selection of moulding sands with hydrated sodium silicate for moulds used in the ablation casting. The research is based on the use of Cordis binder produced by the Hüttenes-Albertus Company. It is a new-generation inorganic binder based on hydrated sodium silicate. Its hardening takes place under the effect of high temperature. As part of the research, loose moulding mixtures based on the silica sand with different content of Cordis binder and special Anorgit additive were prepared. The reference material was sand mixture without the additive. The review of literature data and the results of own studies have shown that moulding sand with hydrated sodium silicate hardened by dehydration is characterized by sufficient strength properties to be used in the ablation casting process. Additionally, at the Foundry Research Institute in Krakow, preliminary semi-industrial tests were carried out on the use of Cordis sand technology in the manufacture of moulds for ablation casting. The possibility to use these sand mixtures has been confirmed in terms of both casting surface quality and sand reclamation.