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Abstract

This article presents a concept method which aids the forecasting of the reclamation cost in post- rock mining areas. The method may also prove useful in estimating the investment profitability of a mining operation at its planning stage as well as managing a potential Reserve Fund to cover future activities, such as land reclamation. The development of the method consisted in defining a set of basic/typical land reclamation directions and the typical structure of reclamation operations/works, which are based on “statistically stable” values. The estimations included the distribution of the probable cost of these works with respect to the reclamation direction and were calculated on the basis of the analyzed current price lists and historical land reclamation projects. The article proposes a method for estimating the cost structure of multi-directional projects by combining the basic directions. The changeability and predictability of various land reclamation solutions was analyzed in terms of fuzzy logic. A price list was developed, which included unit costs for separate types of reclamation works, independent of their type and scale. The assumed optimal measure involved comparing the cost of individual types of operations to the surface of the reclamation area. As an example, the method was also applied to hypothetical data from a clastic rock mine with a surface of 20 ha, and for the forest, agricultural and forest-agricultural reclamation directions. The forest-agricultural reclamation directions was presented in the proportions of 0.3:0.7.

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Authors and Affiliations

Urszula Kaźmierczak
Jerzy Malewski
Paweł Strzałkowski
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Abstract

One of the purposes of the application of chemically modified inorganic binders is to improve knocking out properties and the related reclamability with previously used in foundry inorganic binder (water glass), which allowing the use of ecological binders for casting nonferrous metals. Good knocking out properties of the sands is directly related to the waste sands reclamability, which is a necessary condition of effective waste management. Reclamation of moulding and core sands is a fundamental and effective way to manage waste on site at the foundry, in accordance with the Environmental Guidelines. Therefore, studies of reclamation of waste moulding and core sands with new types of inorganic binders (developed within the framework of the project) were carried out. These studies allowed to determine the degree of recovery of useful, material, what the reclaimed sand is, and the degree of its use in the production process. The article presents these results of investigation. They are a part of broader research programme executed under the project POIG.01.01.02-00- 015/09 "Advanced materials and technologies".

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Authors and Affiliations

I. Izdebska-Szanda
M. Angrecki
A. Baliński
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Abstract

This paper presents the results of research which is part of studies carried out under the project POIG.01.01.02-00-015/09 "Advanced Materials and Technologies", one of the aims of which is to introduce new, environment-friendly, inorganic binders to the production of castings from non-ferrous metals. The paper presents the results of research on the management of waste moulding sands prepared according to the new technology, including their multiple reclamation and management of post-reclamation waste. Studies of multiple reclamation are a continuation of the preliminary research described earlier. The programme of the studies described in this paper also included validation of the results under industrial conditions.
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Authors and Affiliations

I. Izdebska-Szanda
M. Angrecki
A. Palma
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Abstract

The mining industry, including hard-coal mining, has a significant and multifaceted impact on all components of the environment. One of the factors is the production of various types of waste which, due to their physico-chemical and ecotoxic properties, do not always pose a threat to the environment and can be used in various ways. Such treatment of waste perfectly fits into the concept of the circular economy through the protection of natural resources and the maximum re-use of waste. One of the wastes generated by hard-coal mines is coal sludge from the purification of underground water in surface settling tanks. The article presents the results of research on the physico-chemical and phytotoxic properties of carbon sludges from two settling tanks with regard to assessing the possibility of their re-use in the reclamation of degraded areas. These sludges contain mainly sand fractions. An analysis of their chemical composition revealed the presence of heavy metals. Leachability studies have shown that despite the high concentrations of metals, a small quantity of these metals passes into the solution. In this respect, therefore, they do not pose a threat to the environment. However, a threat may result from the presence of chlorides and sulphates, the amounts of which are influenced by, among other factors, the time of waste storage in the settling tank. Phytotoxicity tests performed on garden cress ( Lepidium sativum) did not show a toxic effect at any concentration of the water extract. In addition, for one of the sludges, water extracts with concentrations starting from 12.5 and 50% stimulated the growth of the plant’s shoots and roots, respectively. The results show that the tested coal sludges may be used in appropriate doses for reclamation work, for example, when establishing a plant cover.
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Authors and Affiliations

Małgorzata Śliwka
1
ORCID: ORCID
Waldemar Kępys
1
ORCID: ORCID
Małgorzata Pawul
1
ORCID: ORCID

  1. AGH University of Science and Technology, Faculty of Civil Engineering and Resource Management, Kraków, Poland
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Abstract

The article presents the principles of sozology formulated by Walery Goetel and examples of their development in the scientific and research works as well as implementation and teaching work performed at the Faculty of Civil Engineering and Resource Management at AGH University of Science and Technology. These works are aimed at the rational management of mineral deposits and its extraction, as well as at the creation of utility values of the post-mining areas. It has also been shown that the work carried out at the faculty has gone far beyond mining activities using the experience gained from them. This has included, for example, the preservation and accessibility of the subsoil of medieval towns and the revitalization of towns with a predominantly industrial character. Work has also been conducted to rehabilitate sites and facilities for additional public use.
The most important directions of solutions in the field of the reclamation and revitalization of post-mining areas developed with the participation of the faculty staff as well as in cooperation with national and international researchers are in this article. The continuous development of the Faculty is also reflected in its name changes: from the Faculty of Mining, through the Faculty of Mining and Geoengineering, to the Faculty of Civil Engineering and Resource Management. The current name reflects the actual scope of the subject matter undertaken in research and teaching, specifically the management of natural mineral deposits and also of secondary resources that should be reused in a closed cycle.
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Authors and Affiliations

Ryszard Uberman
1
ORCID: ORCID
Marek Cała
2
ORCID: ORCID
Anna Maria Ostręga
2
ORCID: ORCID

  1. Mineral and Energy Economy Research Institute, Polish Academy of Sciences, Kraków, Poland
  2. AGH University of Science and Technology, Kraków, Poland
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Abstract

In the defunct Górka heading there is both a waste disposal site with an area of 6.7 ha containing approximately 600 000 m3 of waste generated in the course of aluminum oxide production and a pond with an area of 3 ha and depth ofup to 15 m containing about 400 000 m3 of effluent (leachate water). The reservoir is filled with infiltrates flowing in from the above-mentioned disposal site at a rate - 130 m3/day. The subsidence of the pond bottom and infiltration of solutions into the Triassic and Jurassic water resources, estimated at - 40 m3/day, is a cause of serious concern. The basic problem of the effluents in the Górka pond is their high alkalinity (pH 12-14) and variable pollutant content, the level of which increases with the pond's depth. The proposed solution involves pumping out and treating about 500 000 m3 of effluents retained in the Górka reservoir. The effluents would be treated in a reverse osmosis plant using a process which has so far been verified on a quarter-commercial scale. The treatment process by-product would be discharged into the Ropa stream. The brine solution (containing - 25% NaCl), would be solidified. The next stage after pumping would be the utilization of approximately 50 000 m3 of bottom slurry. Highly alkaline slurries would be utilized in the production of self-solidifying mixtures. These mixtures would be used to scal the bottom of the Górka reservoir and part of the edges of the defunct quarry, according to requirements. The next stage would involve outcropping the feed-water sources located in the northern section of the old heading to reconstruct the original flow system from the sources to the Ropa River. The excavated solid waste would be relocated into the remainder of the disposal site containing solid aluminium waste. The surface ofthc site would be scaled and then reclaimed. The final stage involves macrolcvclling of the site into an amphitheatre system, outcropping the fertile soil layer, constructing a lake and streams, and finally land reclamation of the whole site.
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Authors and Affiliations

Zygmunt Kowalski
Ryszard Strzelecki
Premysław Wolski
Joanna Kulczycka
ORCID: ORCID
Piotr Rudnicki
Agnieszka Sobczak
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Abstract

The article discusses the problem of the supply of a by-product, which is synthetic gypsum produced as a result of flue gas desulphurization in conventional power plants. The state of production and forecast for the future are presented. Currently, synthetic gypsum is almost entirely used as a raw material in the gypsum products plant located in the immediate vicinity of the power plant. Since the mid-1990s, in Poland, an increase in the production of synthetic gypsum associated with the construction of a flue gas desulphurization installation in Polish conventional power plants has been observed. In the near future, the upward trend will continue in connection with the construction of new coal units in power plants. Significant surpluses of this raw material will appear on the market, which will not be used on an ongoing basis in the production of gypsum components. However, due to the EU’s restrictive policy towards energy based on coal and lignite, within the next few decades, the share of conventional power plants in energy production will be gradually reduced. As a consequence, the supply of synthetic gypsum will also gradually decrease. Therefore, it is advisable to properly store the surplus of this raw material so that it can be used in the future. Taking this into account, it is already necessary to prepare methods for storing the expected surpluses of synthetic gypsum. For this purpose, post-mining open pits are particularly suitable, especially in mines of rock raw materials. The article proposes a legal path enabling the post-mining open pits to be transformed into a anthropogenic gypsum deposit.

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Authors and Affiliations

Ryszard Uberman
Wojciech Naworyta
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Abstract

The article presents the directions of foundry waste management, mainly used for spent foundry sands (SFS) and dust after the reclamation of this waste. An important aspect of environmental protection in foundry production is the reduction of the amount of generated waste as a result of SFS regeneration. The advantage is the reuse of waste, which reduces the costs of raw materials purchase and environmental fees for landfilling. Non -recycled spent foundry sands can be used in other industries. SFS is most often used in road and construction industries as well as inert material in closed mines (Smoluchowska and Zgut 2005; Bany-Kowalska 2006). An interesting direction of using SFS is its application in gardening and agriculture. The article presents the advantages and disadvantages of such use. It was found that spent foundry sands can be useful for the production of soil mixtures for many agricultural and horticultural applications. Due to the possibility of environmental pollution with heavy metals and organic compounds, such an application is recommended for the so-called green sands, i.e. SFS with mineral binders. In addition, an innovative solution for the energy use of dusts after spent foundry sands reclamation with organic binders has been discussed and proposed by some researchers. It was shown that dust from reclaimed SFS with organic binders can be used as an alternative fuel and raw material in cement kilns, due to the high percentage of organic substances which determine their calorific value and silica.

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Authors and Affiliations

Marta Bożym
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Abstract

Coal waste stockpiles – as artificial formations being a result of the exploitation of underground coal deposits – are constantly influenced by external factors, such as rock mass movements affecting the stability of the stockpile body and changing weather conditions, leading to a cycle of aerological phenomena which intensify the self-heating of the deposited material. Together with the occurrence of external factors, the stored material is also characterised by a set of internal features (also called genetic) that have a direct impact on the kinetics of the self-heating reaction.

The paper focuses mainly on the issue of external factors such as the inclination angle of the stockpile, erosion of the slopes and thermal insulation of the layers of the stored material, which affect the phenomenon of self-heating of the material. Studies of impact of these factors on the thermal stability of coal waste stockpiles are important in the aspect of secondary exploitation of the stockpiles as well as during their reclamation or revitalisation. The numerical solutions presented in the paper should be treated as guidelines that define the directions of analysis for specific cases.

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Authors and Affiliations

Przemysław Skotniczny
ORCID: ORCID
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Abstract

Open pit mining has severe environmental impacts on the environment of mining region. Mined land reclamation procedure in open pit mining contains numerous activities in order to prevent, monitor, control reduce environmental impacts of a project from exploration stage to exploitation, to mine closure and beyond. After mine closure, a permanent Post Mining Land Use (PMLU) should be implemented as an appropriate choice for use of different sections of mined land in an open pit mine. Mined land in open pit mining comprise different sections as pit(s), waste dump(s), tailing pond(s), roads, areas for on site facilities and free land zones which are not mined. The selected PMLU for each section of mined land as the most appropriate alternative based on the different points of view is presented as Optimum Post Mining Land Use (OPMLU). OPMLU for each section of mined land and the specifications of mine site are the most decisive parameters which affect the quality and volume of mine closure procedure, reclamation process and their costs. Furthermore, to define Ultimate Pit Limit (UPL) in open pit mining, consideration of mine closure and reclamation costs is essential as other costs of a mining project. Therefore, defining OPMLU for each section of mined land is essential within planning phase of an open pit mining project. In this paper the applicable alternatives of PMLU, the effective criteria, attributes and sub-attributes for defining OPMLU are presented for pit area amongst different sections of mined land. Pit area amongst different sections of mined land has more significant effects on the adjacent environment and also on defining OPMLU for the other sections of mined land. As there are several alternatives of PMLU, several criteria, attributes and sub-attributes for defining OPMLU, Multi Attribute Decision Making (MADM) methods are efficient techniques to define OPMLU for pit area. Fuzzy sets use a spectrum of numbers instead of using absolute numbers. As well, the nature of the effective parameters for defining OPMLU is same as Fuzzy numbers including incremental changes without definite limits thus the use of Fuzzy MADM modeling can produce more reliable results than the other techniques. As pair-wise comparisons and judgments through Fuzzy numbers have proper consistency with the nature of the effective parameters for defining OPMLU accordingly, a model is developed to attain OPMLU for pit area through Fuzzy Analytical Hierarchy Processing (FAHP). As a case study the model was implemented in Sungun copper mine in Northwest of Iran. Lumber production was defined as OPMLU for the pit area in this mine. It is finally concluded that using the developed model, OPMLU is defined for pit area as a key parameter to estimate reclamation costs in planning phase of an open pit mining project.

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Authors and Affiliations

A.H. Bangian
M. Ataei
A. Sayadi
A. Gholinejad
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Abstract

There was done an inventarization of 41 coal mining dumping grounds, gathering waste material from 27 mines. Considering the fact, that five mines belong to multi-motion plants the research comprised 32 hard coal deposits. Source data with localization of particular dumps have been obtained from archival materials from the mines and municipalities, in the boundaries where the dumps occur as well as free accessible published materials (books, scientific papers). The data have been verified, in the beginning on the basis of topographical maps, orthophotomaps and aerial photographs and then, after vision done during field works they have been drawn on the topographic base, what resulted in creating the map of post-mining dumping grounds. Valorisation of coal mining waste dumps, using already repeatedly presented method, included defining of: name of the dump, coal mine from where the wastes come from, state of the dump, surface of the dump, type of technical and biological reclamation, accessibility of the object, possibilities of recovery of coal and the results have been drawn on the map. On the basis of collected and elaborated data there was done an attempt of defining of potential possibilities of recovery of coal from the dumps and connecting of coal quality in exploited deposits and coal content in waste material. The results showed that in spite of initial information that the majority of the dumps comprise potential objects of coal recovery of coal from waste material, eventually only in some cases (thirteen objects) the recovery seems to be economically justified.

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Authors and Affiliations

Marek Marcisz
ORCID: ORCID
Krystian Probierz
Łukasz Gawor
ORCID: ORCID
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Abstract

Four small (surface area: 0.4-2.3 ha), but relatively deep (max. depth: 6.5-7.8 111) man made reservoirs, created between 1979 and 1988 on recultivatccl waste heap of former sulphur mine in Machów (N 50°31'35": E 21°37'51")_ were studied in summer and autumn 2003. In autumn one lake - Kacze was not mixed down to the bottom, which could point to its meromixis. The other lakes were found to be dimictic. In all the lakes high values of total hardness, conductivity, chlorides, sulphides and low amounts 01· total phosphorus and nitrogen were found. Both phytoplankton and hydrornacrophyte communities were poorly developed. Considerable amounts or green-yellow bacteria were also noted in plankton The water chemistry as well as quantity and quality of plant communities reflect the chemical composition of loam soils which constitute the waste heap.
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Authors and Affiliations

Wojciech Pęczula
Radosław Mencfel
Kamila Baryła
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Abstract

Suitable doses and forms of mineral fertilizers play a significant role in soil-less reclamation of mining wastes. It concerns especially nitrogen, because in this case its mineral and organic forms play a definite role. The relationship between each form is affected by a petrographic and mineral composition, weathering processes of waste material on the waste heaps, and also chemical composition and relationship between the main components, such as calcium, magnesium, sodium and potassium. Very important are also tree and shrub species introduced on the heaps, as different species can be characterized by individual nutrient requirements. The investigations showed that the period of first 2-3 years determines the success of interventions in biological reclamation. This refers mostly to nitrogen. Phosphoric fertilization plays an important role in later period, while potassium fertilization is not necessary, because waste material contains considerable quantities of total, and also of exchangeable and dissolvable in water potassium.
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Authors and Affiliations

Zygmunt Strzyszcz
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Abstract

The aim of this study was to determine the influence of reclamation on selected soil water properties in soils developed from lignite fly ash, deposited as a dry landfill, twenty years after forest reclamation was initiated. Five soil profiles, classified as technogenic soils (Technosols) within the fly ash disposal site of the Adamów (central Poland) power plant, were selected for this study. Disturbed and undisturbed samples (V=100 cm3) were collected from depths of 5–15 cm and 30–60 in each soil profile. The following physical properties were determined: particle size distribution, particle density, bulk density, soil moisture, hygroscopic water content, and the soil-water potential. Readily available water (RAW; difference of water content at pF=2.0 and at pF=3.7) and total available water (TAW; difference of water content at pF=2.0 and at pF=4.2) were calculated based on soil moisture tension (pF) values. The following chemical properties were determined: soil reaction, total organic carbon, total nitrogen content, carbonate content. Statistical analyses were conducted using the GenStat 18 statistical software package. The soils under study were characterized by very low bulk density, high total porosity, high field water capacity and maximum hygroscopicity. The RAW/TAW ratio values indicate very effective water retention in the soils, thereby ensuring a satisfactory water supply to the plants. However, statistical analysis did not show any clear trends in variability of any determined properties. The small differences in observed outcomes probably resulted from the original variability of the fly ash deposited on the studied landfill. Obtained results show the strong similarity of fly ash derived soils and Andosols in respect of physical and soil-water properties
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Authors and Affiliations

Zbigniew Kaczmarek
1
Agnieszka Mocek-Płóciniak
1
Piotr Gajewski
1
Łukasz Mendyk
1
Jan Bocianowski
1

  1. Poznań University of Life Sciences, Poznań, Poland
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Abstract

To test the potential harmfulness of soils fertilized with sludge-based products to plant organisms, a biotest method using the physiological/biochemical reaction of the organisms to assess their toxicity was chosen. This paper presents the results of a preliminary ecotoxicological study of different products: a sludge-based fertilizer, a plant growth promoter, and a reclamation blend. The study was conducted using Sinapis alba L., a plant used in agriculture for intercropping and recommended for toxicological testing. Toxicity tests were performed in a gradient of concentrations of the indicated products (2.5%, 5%, and 10%). For comparison purposes, a trial containing a commercial fertilizer was used alongside the control soil (without additives). The fertilizer and the crop support agent were of low toxicity, but data analysis indicated toxicity of the so-called reclamation blend, which contained heavy metals among other things. The test products showed an increase in toxicity with the increasing dose used. This research represents an important step in assessing the usefulness of products created from sewage sludge and may help overcome the „psychological barrier” that prevents potential investors from investing capital that would allow production to spread.
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Authors and Affiliations

Anna Borgulat
1
Aleksandra Zagórska
1
Marcin Głodniok
1

  1. Central Mining Institute, Department of Water Protection, Katowice, Poland
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Abstract

No adequate reaction has been observed of the decreased contaminant loads discharged by Łódź, particularly the loads of phosphorus, on its concentration in the Ner River. That’s why the im-pact of sediment on phosphorus content in the water was evaluated. Not only was the amount of phosphorus taken under consideration but also the equilibrium phosphate concentration (EPCo). The meaning of EPCo is that any phosphate concentration in the water below this value will lead to phos-phorus release from sediments. Performed study shows that in the Puczniew cross-section EPCo is higher then phosphorus concentration in water, thus with mean concentration of PO4 equal to 9.5 mg PO4·dm–3 phosphorus could be released from sediments. This concentration in Lutomiersk cross-section, however, equals 1.2 mg PO4·dm–3.

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Authors and Affiliations

Józef Mosiej
Hubert Komorowski
Agnieszka Karczmarczyk
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Abstract

The abundance of water has certainly been a very important resource for the development of the Po Valley and has necessitated, more than once, interventions of regulation and drainage that have contributed strongly to imprint a particular conformation on the land. Already in Roman times there were numerous projects of canalisation and intense and diligent commitment to the maintenance of the canals, used for navigation, for irrigation and for the working of the mills. The need to control the excessive amount of water present was the beginning of the exploitation of this great font of richness that was constantly maintained in subsequent eras. In the early Middle Ages, despite the conditions of political instability and great economic and social difficulty, the function of the canals continued to be of great importance, also because the paths of river communication often substituted land roads, then left abandoned. After the 11th century A.D. the resumption of agricultural activity was conducive to the intense task of land reclamation of the Lombardian countryside and of commitment by the cities to amplify their waterways with the construction of new canals and the improvement of those already existing. The example given by Milan, a city lacking a natural river, that equipped itself with a dense network of canal, used in various ambits of the city life (defence, hygiene, agriculture, transport, milling systems) and for connections with the surrounding territory, can be considered as emblematic. In the surrounding countryside, the activity of the Cistercian monks of Chiaravalle represents one of the situations more indicative of how land reclamation and waterways contributed fundamentally to the organisation of the territory over the span of the ages.

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Authors and Affiliations

Giuliana Fantoni
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Abstract

The article presents research data on the amount of salts in the irrigated soils of the Mughan-Salyan massif, their composition, water-salt regime, and their forecast. It was found that the soils on the territory of the massif were saline to varying degrees. In general, the area of non-saline soils in the massif is 125,650 ha, mildly – 272,070 ha, moderately – 210,560 ha, highly – 125,850 ha, very highly – 109,450 ha and saline soils – 27,520 ha. The absorbed bases in the soils of the massif were studied, and it was determined that they change depending on the amount of salts as follows: in mildly saline soils, Ca – 57.82–68.31%, Mg – 25.26–36.28%, Na – 5.49–6.43%; in moderately saline soils – 56.77–65.76%, 27.03–35.58%, 7.12–7.94%, respectively; in highly saline areas – 54.05–64.75%, 24.94–43.67% and 9.19– 14.42%. As you can see, the soils are mildly and moderately saline.
The soils in the surveyed areas are saline to varying degrees (i.e., the average value of salts in the 0–100 cm layer of the soil varies between 0.25 and 1.00%). The biological product used in these soils contains a wide range of macro and microelements, humic acids, fulvic acids, amino acids, vitamins and enzymes that do not contain BioEcoGum mineral fertilisers. This biological product was used for the first time and one of the main goals was to study the improvement of water-physical properties of soils after its use. Therefore, the water-salt regime of the soils of the study area was studied on three experimental sites selected for the area, the number of irrigations for different plants, and their norms were determined taking into account the depth of groundwater in the soils and shown in tabular form. They are widely used in farms and these regions, taking into account the proposed irrigation norms and their quantity.
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Authors and Affiliations

Mustafa Mustafayev
1
ORCID: ORCID
Zulfiya Tukenova
2
ORCID: ORCID
Mereke Alimzhanova
3
ORCID: ORCID
Kazhybek Ashimuly
4
ORCID: ORCID
Farid Mustafayev
1
ORCID: ORCID

  1. Institute of Soil Science and Agrochemistry of Azerbaijan National Academy of Science, M. Rahim St, 5, AZ10073, Baku, Azerbaijan Republic
  2. Al-Farabi Kazakh National University, Faculty of Geography and Environmental Sciences, Department of UNESCO in Sustainable Development, Almaty, Republic of Kazakhstan
  3. Al-Farabi Kazakh National University, Faculty of Thermal Physics and Technical Physics, Department of Physics and Technology, Almaty, Republic of Kazakhstan
  4. Scientific Production Center of Microbiology and Virology, Almaty, Republic of Kazakhstan
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Abstract

The method of the ongoing assessment of the reclaim quality originating from the mechanical reclamation is described in this paper. In the process, the triboelectric system of measuring amounts of dust in the dedusting part of a reclamation device was applied. Based on the online measurements of the amounts of dust generated in the spent sand-reclamation process and the post-process determinations of the ignition losses and granular structures of the removed dust, the proper work parameters of the experimental reclaimer were selected. The allowable value of the ignition losses as well as the main fraction of the reclaimed matrix being similar to fresh sand was assumed as the main criteria of the positive assessment of the process. Within the presented investigations, a periodically operating device for rotor-mechanical reclamation was developed. The possibility of changing the intensity and time of the reclamation treatment as well as the triboelectric system of the dust-amount measuring were applied in this device. Tests were performed for the spent moulding sand with phenol-resol resin Carbophen 5692 hardened by CO2. This sand represents the moulding sand group with a less harmful influence on the surroundings for which the recovery of the quartz matrix utilising the reclamation requires stricter control of the parameters of the reclamation process and reclaim quality.
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Bibliography

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[9] Svidro, J.T. (2010). The effect of sulphur content in chemical bonded sand moulds on the mechanism of penetration. International Foundry Research. 62(4), 32-41.
[10] Polzin, H., Nitsch, U., Tilch, W. & Flemming, E. (1997). Regenerierung anorganisch gebundener Altsande mit einer mechanisch arbeitender Pilotanlage. Giesserei-Praxis. 23, 500-507.
[11] Vijayakumar, S., Srinivasan, M.V. & Govindaraju, M. (2021). Reduction of waste in furan molding process from cast iron foundry. Materials Today: Proceedings. 46, 5032-5035.
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[13] Wang, L.C., Jiang, W.M., Gong, X.L., Liu, F.C. & Fan, Z.T. (2019). Recycling water glass from wet reclamation sewage of waste sodium silicate-bonded sand. China Foundry. 16(3), 198-203.
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Authors and Affiliations

R. Dańko
1
A. Pietrzak
1
D. Gruszka
1

  1. AGH University of Science and Technology, Department of Foundry, ul. Reymonta 23, 30-059 Kraków, Poland
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Abstract

The analysis of after reclamation dusts generated during the reclamation treatment of test portions of two kinds of polydispersive material in the Regmas device, is presented in the hereby paper. For the comparative purpose the fresh moulding sand marked as quartz sand „Sibelco” –1K 0.40/0.32/0.20, J88, >14000C, WK = 1.20 (acc. PN-83/H-11077), as well as the spent moulding sand, which was previously subjected to the primary reclamation and to dedusting, were used. Conditions of the process treatment were forced by the frequency of supplying the vibratory drive motors being successively 40, 50 and 60Hz for 5, 10 and 15 min. and by causing a diversified material flow through the functional system of the device (charging hopper, abrasive chamber acting as a buffer space). Two states of the process treatment, when a material was flowing through the chamber, were applied. In the first one, an intergranular surface abrasion of grains occurred as a result of the granular material circulation in the chamber forced by the vibratory drive. In the second one, the forced material flow was performed in the presence of crushing elements (steel balls), additionally introduced into the abrasive chamber. Analyses of the device influence were performed by determinations of the amount of dusts separated in the pneumatic classifier and analysis of their grain sizes by means of Analysette 22NanoTec.

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Authors and Affiliations

M. Skrzyński
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Abstract

The aim of the study was to determine the influence of the amount of a commonly used binder in foundry work, furfuryl resin – on the course of the thermal regeneration of used moulding sand. The thermal regeneration procedure was carried out at a temperature of 525°C, the required temperature determined according to a specific procedure, and a lower and less effective temperature of 400°C. On the basis of the ignition losses, the influence of the regeneration temperature on the effects of the procedures carried out was compared. It was found that 400°C was too low to effectively clean the binder matrix, but that the more resin in the spent sand, the more intense the cleaning effect. When the required regeneration temperature for furfuryl resin of 523°C was used, higher binder degradation kinetics were observed due to the additional energy supplied to the process from the combustion of a large amount of organic material in the moulding sand.
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Authors and Affiliations

Mariusz Łucarz
1
ORCID: ORCID
Marcini Brzezińsk
1

  1. AGH University of Krakow , Faculty of Fo undry Engineering, Al. Mickiewicza 30, 30-059 Krakow , Poland
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Abstract

In the process of extraction and enrichment of coal waste, considerable quantities of waste material are produced, mainly the gangue and coal sludge, considered as waste or raw material. The main directions of the management development of the waste rock are the production of aggregates, the production of energy products and the liquidation works in hard coal mines and the filling of excavations. The paper proposes the extension of these activities to the use of waste material. The possibility of using aggregates or extractive waste to fill open-pit excavations has been proposed, also in areas within the reach of groundwater and the possibility of building insulation layers of waste material and the production of mixtures of hard coal sludge and sewage sludge to produce material with good energy properties. The analysis was based on the author’s own research and literature data related to selected parameters of waste material. This paper presents our own preliminary studies on the amount of combustion heat and the calorific value of coal sludge combined with other wastes such as sewage sludge. The proposed methods and actions are part of the current directions of development, but they allow the extension of the scope of use of both extractive waste and products produced on the basis of gangue or coal sludge. Due to the frequent lack of the stable composition of these materials, their current properties should be assessed each time before attempting to use them. The fact that it is important to continue research to promote existing economic use and to seek new activities or methods has been concluded.

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Authors and Affiliations

Beata Klojzy-Karczmarczyk
Janusz Mazurek
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Abstract

The shortage of investment areas may be at least partially satisfied by the development of reclaimed post-mining areas. These are often subsidence zones levelled with hard coal mine waste or reclaimed sub-level old dumps of this waste. From the geotechnical point of view, such grounds represent anthropogenic grounds containing mine waste, and they are considered as possessing unfavourable properties in terms of the foundation of building structures. The paper initially presents the analysis of the properties of waste from the hard coal mining industry, emphasising that they expose several beneficial properties enabling their safe use. The second part of the article is devoted to the determination of soil density using the DPSH probe. It has been found that the applicable standards lack complex relationships that would allow for a reliable interpretation of the measurement results in a wide range of soil types. The last part presents exemplary results of measurements made with the DPSH probe at a construction site. The obtained results allowed for the formulation of several conclusions regarding the possibility of building on a ground made of hard coal waste and the use of dynamic sounding to assess the geotechnical properties of such anthropogenic soil.
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Authors and Affiliations

Rafał Jendruś
1
ORCID: ORCID
Grzegorz Pach
1
ORCID: ORCID
Grzegorz Strozik
1
ORCID: ORCID

  1. Silesian University of Technology, Department of Mining, Safety Engineering and Industrial Automation, 44-100 Gliwice, Poland

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