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Number of results: 16
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Abstract

In this study, we investigated the bonding mechanism of surface-treated steel with an Al-Si alloy in order to produce steel-aluminum (STL-Al) hybrid composite materials by cast-bonding. The results showed that there are differences in the phase and properties of the hybrid composite materials bonded specimens depending on the surface treatment of the steel sheet used, and that the bonding conditions can be controlled further by detailed conditions of the surface treatment. Based on the interfacial bonding strengths measured here, the galvanized surface treatment induced metallurgical bonding to form a reaction layer on the bonding surface and was determined to be the most effective surface treatment.

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Authors and Affiliations

Hyo-Jung Kim
Tae Hyeong Kim
Je Sik Shin
Seung Yeon Park
Soongkeunm Hyun
Kyong Mook Lim
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Abstract

Background: a humidity sensor is used to sense and measure the relative humidity of air. A new composite system has been fabricated using environmental pollutants such as carbon black and low-cost zinc oxide, and it acts as a humidity sensor. Residual life of the sensor is calculated and an expert system is modelled. For properties and nature confirmation, characterization is performed, and a sensing material is fabricated. Methodology: characterization is performed on the fabricated material. Complex impedance spectroscopy (CIS), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) are all used to confirm the surface roughness, its composite nature as well as the morphology of the composite. The residual lifetime of the fabricated humidity sensor is calculated by means of accelerated life testing. An intelligent model is designed using artificial intelligence techniques, including the artificial neural network (ANN), fuzzy inference system (FIS) and adaptive neuro-fuzzy inference system (ANFIS). Results: maximum conductivity obtained is 6.4×10⁻³ S/cm when zinc oxide is doped with 80% of carbon black. Conclusion: the solid composite obtained possesses good humidity-sensing capability in the range of 30–95%. ANFIS exhibits the maximum prediction accuracy, with an error rate of just 1.1%.

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Authors and Affiliations

C. Bhargava
J. Aggarwal
P.K. Sharma
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Abstract

A high performance and light-weight wound composite material wheel has been developed and is intended to be used for many purposes. One of these applications is marine current turbine (MCT). Traditionally, major problems influencing the design and operation of MCTs are fatigue, cavitation and corrosion due to the sea water. Considering these factors, implementation of composite materials, especially Kevlar fiber/epoxy matrix, in MCTs is explained in this paper. This novel design pattern of composite material marine current turbine (CMMCT) shows many advantages compared to conventional turbines. This paper investigated several factors which should be considered during this novel turbine design process such as the composite material selection, filament winding of composite wheel and turbine's structural and cavitation analysis. The power coefficient of CMMCT by using CFD is also obtained and the experimental facilities for testing CMMCT in a water towing tank are briefly described.

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Authors and Affiliations

Jifeng Wang
Janusz Piechna
Norbert Müller
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Abstract

The present work studies the tribological properties of new hybrid material composed from high porosity open cell aluminum alloy (AlSi10Mg) skeleton and B83 babbitt infiltrated into it. The porous skeleton is obtained by replication method applying salt (NaCl) as space holder. The reinforcing phase of the skeleton consists of Al2O3 particles. The skeleton contains Al2O3 particles as reinforcement. The microstructure of the obtained materials is observed and the tribological properties are determined. A comparison between tribological properties of nominally nonporous aluminum alloy, high porosity open cell skeleton, babbitt alloy and the hybrid material is presented. It is concluded that new hybrid material has high wear resistivity and is a promising material for sliding bearings and other machine elements with high wear resistivity.

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Authors and Affiliations

M. Kolev
L. Drenchev
L. Stanev
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Abstract

Traditional methods of restoring historical buildings typically consisted in replacing the damaged elements or additional steel and reinforced concrete elements were inserted into the old structure. They significantly interfered with the statics and aesthetics of buildings. Current composite materials used in restoration damage the old structure only slightly and can usually be removed in the future. Due to these advantages they comply with the conservation lawin force. This paper presents a few examples of practical applications of composites the authors have designed for structural reinforcement and protection of historical buildings. Repairs of columns, vaults, masonry walls, stone facades and wooden beams with the use of steel screw-shaped bars and high strength fibres in epoxy resin or cement matrix were presented. Problems of ensuring the proper bond of the composite to the old substrate and insufficient coverage of the fibers with the cement matrix were considered. Although the threats and structural damages which occur in most historical buildings tend to be similar, individual design solutions are required in each case. Historical investigation and detailed measurement of geometry and deflections have to be made before choosing the appropriate method of reinforcing the old structure. It can be predicted that prestressing composite materials used for historical structures will also be applied.
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Authors and Affiliations

Stanisław Jurczakiewicz
1
ORCID: ORCID
Stanisław Karczmarczyk
1
ORCID: ORCID

  1. Cracow University of Technology, Faculty of Architecture, ul. Podchorazych 1, 30-084 Cracow
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Abstract

In this study, Ag-impregnated silica aerogel composites were fabricated via wet impregnation. In this approach, silver salt was reduced with ethylene glycol in the presence of polyvinylpyrrolidone (PVP) at reaction temperature 80°C. PVP was used as a capping agent to protect the Ag nanoparticles (NPs) from agglomeration. Wet impregnation was used to synthesize the Ag/SiO2 composite by combining the reduction of AgNO3 with a silica aerogel slurry. Experimental results showed that the AgNO3 concentration and PVP: AgNO3 ratio had an active influence on the growth of Ag NPs on silica surfaces. The X-ray diffraction (XRD) patterns of the composite material showed no imprints of impurities or parasitic materials except for Ag and SiO2. Scanning electron microscopy (SEM) images revealed that the Ag NPs were well impregnated into the porous silica aerogel structure. It was found that SiO2 aerogel surfaces were homogeneously surrounded by the Ag NPs.
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Authors and Affiliations

Pratik S. Kapadnis
1
Kyungsun Kim
1
Hyung-Ho Park
2
Haejin Hwang
1
ORCID: ORCID

  1. Inha university, Department of Materials Science and Engineering, Incheon 22212, Republic of Korea
  2. Yonsei University, Department of Materials Science and Engineering, Seoul 03722, Republic of Korea
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Abstract

The aim of this paper is analysis of the possibility of determining the internal structure of the fibrous composite material by estimating its thermal diffusivity. A thermal diffusivity of the composite material was determined by applying inverse heat conduction method and measurement data. The idea of the proposed method depends on measuring the timedependent temperature distribution at selected points of the sample and identification of the thermal diffusivity by solving a transient inverse heat conduction problem. The investigated system which was used for the identification of thermal parameters consists of two cylindrical samples, in which transient temperature field is forced by the electric heater located between them. The temperature response of the system is measured in the chosen point of sample. One dimensional discrete mathematical model of the transient heat conduction within the investigated sample has been formulated based on the control volume method. The optimal dynamic filtration method as solution of the inverse problem has been applied to identify unknown diffusivity of multi-layered fibrous composite material. Next using this thermal diffusivity of the composite material its internal structure was determined. The chosen results have been presented in the paper.

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Authors and Affiliations

Stanisław Kucypera
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Abstract

The goal of this study is to develop a method of manufacturing porous ceramic skeletons used as semi-finished products for reinforcement of composite materials or as filters. For manufacturing skeletons, only waste materials from coal combustion (fly ashes and bottom slags) as well as rubber granules from used tires and car parts were used. These granules were a pore-forming agent that underwent thermal degradation during sintering process. The influence of sintering temperature, portion, and type of rubber granules on the porosity of developed ceramic skeletons was determined. The study of structure of base materials and the developed ceramic skeletons in a scanning electron microscope as well as their X-ray phase analysis were made. Results will allow to predict phases that can be formed on the metal-reinforcement interface during pressure infiltration.
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Authors and Affiliations

M. Krezmer
1
ORCID: ORCID

  1. Silesian University of Technology, Faculty of Mechanical Engineering, Scientific and Didactic Laboratory of Nanotechnology and Materials Technologies , Krasińskiego Str., 44-100 Gliwice, Poland
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Abstract

The paper presents results of research on steel castings GX120Mn13 (L120G13 by PN-89/H-83160), zone-reinforced by elektrocorundum particles (Al2O3), with a grain size from 2 to 3.5 mm. Studies revealed continuity at interface between composite components and formation of a diffusion zone in the surface layer of electrocorundum grains. In the area of this zone, simple manganese segregation and reverse iron and chromium segregation were found. The transfer of these elements from cast steel to electrocorundum grains resulted superficial depletion in aluminum and oxygen in this area. No porosity was observed at the interface between two components of the composite. We found it very beneficial from an exploitation point of view, as confirmed by the study of resistance to abrasive wear.
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Bibliography

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Authors and Affiliations

Daniel Medyński
ORCID: ORCID
A.J. Janus
1

  1. Witelon State University of Applied Science in Legnica ul. Sejmowa 5A, 59 – 220 Legnica, Poland
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Abstract

Several recent earthquakes have indicated that the design and construction of bridges based on former seismic design provisions are susceptible to fatal collapse triggered by the failure of reinforced concrete columns. This paper incorporates an experimental investigation into the seismic response of nonductile bridge piers strengthened with low-cost glass fiber reinforced polymers (LC-GFRP). Three full-scale bridge piers were tested under lateral cyclic loading. A control bridge pier was tested in the as-built condition and the other two bridge piers were experimentally tested after strengthening them with LC-GFRP jacketing. The LC-GFRP strengthening was performed using two different configurations. The control bridge pier showed poor seismic response with the progress of significant cracks at very low drift levels. Test results indicated the efficiency of the tested strengthening configurations to improve the performance of the strengthened bridge piers including crack pattern, yield, and ultimate cyclic load capacities, ductility ratio, dissipated energy capacity, initial stiffness degradation, and fracture mode.

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Authors and Affiliations

K. Rodsin
Q. Hussain
P. Joyklad
A. Nawaz
H. Fazliani
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Abstract

In the present study a new energy theorem is proposed, "The two actionstheorem", which is valid in linear elastostatic problems. A new formalism concerning the works done by the external actions is introduced. Known energy theorems are proved using the proposed two-actions theorem. A composite materials problem is confronted in terms of the two actions theorem and energy relations are formulated. Finally, it is presented a study on the problems of a composed two material hollow cylinder under internal and external pressure, and of stretching of an infinite plate with an inserted elastic disc of a different material. The proposed energy relations are verified in these applications.
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Authors and Affiliations

Ioannis H. Stampouloglou
Efstathios E. Theotokoglou
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Abstract

The work presents the effect of the addition of graphite from recycled graphite electrodes on the mechanical properties of metal matrix composites (MMC) based on the AlMg10 alloy. A composite based on the AlMg10 alloy reinforced with natural graphite particles was also tested. Further, tests of the mechanical properties of the AlMg10 alloy were performed for comparative purposes. Composites with a particle content of 5, 10 and 15 percent by volume were produced by adding introduction of particles into the liquid matrix while mechanically mixing molten alloy. The composite suspensions were gravitationally cast into metal molds. Samples for the Rm, R0.2, A and E tests were made from the prepared castings. Photos of the microstructures of the materials were also taken. The research shows that the addition of graphite to the matrix alloy causes minor changes in tensile strength (Rm) and yield strength (R02), regardless of the type of graphite used. The results of the relative elongation tests showed that the introduction of graphite particles into the matrix alloy had an adverse effect on the elongation values in the case of each of the tested composites. The introduction of graphite particles into the AlMg10 alloy significantly increased the Young’s modulus value, both in the case of composites with flake graphite (natural) and graphite from ground graphite electrodes.
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Bibliography

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Authors and Affiliations

Małgorzata Łągiewka
1
ORCID: ORCID

  1. Czestochowa University of Technology, Poland
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Abstract

The composite materials as FRP (Fiber Reinforced Polymers), which are characterized by benefits resulting from the combination of high strength reinforcement (as carbon, glass, steel or aramid fibers) with synthetic matrix are increasingly used to reinforce existing structures. Reinforcing System as FRCM (Fibre Reinforced Cementitious Matrix), which includes, among others, Ruredil X Mesh Gold System, is much less commonly used. However, the uniform and practical methods for calculating composite reinforced structures are not determined. Especially when considering the real conditions of structure exploitation, which requires further research in this field. In the paper the initial loading level influence on the efficiency of reinforced concrete beams strengthen using system Ruredil X Mesh Gold was investigated.

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Authors and Affiliations

Z. Blikharskyy
K. Brózda
J. Selejdak
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Abstract

The paper presents the results of experimental-numerical tests of firing at aluminum composite materials. The test materials were manufactured by pressure infiltration of porous ceramic preforms made of -Al2O3 particles in the amount of 30% and 40% by volume. The EN AW-7075 alloy was chosen as the material matrix, and the steel 7.62×39 mm (M 43) FMJ (Full Metal Jacket) intermediate ammunition was selected for firing. In the result of the experiment, the samples were perforated with a clear difference in the muzzle diameter. The projectile with fragments caused damage to up to three reference plates placed behind the samples (witness plates) in composites with 40% of particles by volume. The mechanics of crack propagation during ballistic impacts of the projectile was characterized based on microstructure studies. Then, using numerical analysis of impact load, the examination of composite materials puncture in the ABAQUS environment was carried out. The Finite Element Method (FEM) was employed for the discretization of geometric models using Hex elements. The Johnson-Cook constitutive model describing the relationship between stress and strain in metal-ceramic composites was applied for the analyses. Numerical models were then subjected to numerical verification using smoothed particle hydrodynamics (SPH). Based on the obtained results, it was found that the hybrid FEM/SPH method correlates significantly with the experimental results.

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Authors and Affiliations

A. Kurzawa
D. Pyka
K. Jamroziak
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Abstract

The article presents the results of the research related to the decomposition of polylactic acid (PLA)/halloysite nanotube (HNTs) biocomposites into a simple organic form. After manufacturing the nanocomposites, the evaluation of the composting process simulation was conducted using the biodegradation method. First, the selected properties of PLA/HNTs biocomposites, such as density, water absorption, and impact strength were tested. Next, the impact of the composting process on the behavior of PLA/HNTs composites was investigated from 30 to 90 days. Finally, the loss of mass of the composites, hardness, and the structural changes of biocomposites under the composting conditions before and after the composting were evaluated using SEM microscopy. The results showed that the PLA modified by HNT particles has biodegradation-friendly properties and therein is fully suitable for organic recycling. Due to this, in the coming years, it may contribute to the replacement of non-biodegradability polymers, i.e. polyolefins and polyesters, and reduction of plastic packaging wastes.
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Authors and Affiliations

Dorota Czarnecka-Komorowska
1
ORCID: ORCID
Katarzyna Bryll
2
ORCID: ORCID
Ewelina Kostecka
2
ORCID: ORCID
Małgorzata Tomasik
3
ORCID: ORCID
Elżbieta Piesowicz
4
ORCID: ORCID
Katarzyna Gawdzińska
2
ORCID: ORCID

  1. Institute of Materials Technology, Polymer Processing Division; Poznan University of Technology, 60-965 Poznan, Poland
  2. Department of Machines Construction and Materials, Maritime University of Szczecin, 71-650 Szczecin, Poland
  3. Department of Interdisciplinary Dentistry, Pomeranian Medical University, 70-111 Szczecin, Poland
  4. Institute of Material Science and Engineering, West Pomeranian University of Szczecin, 70-310 Szczecin, Poland
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Abstract

Composite materials are a constantly evolving group of engineering materials, which has significantly changed their current, and potential role as structural materials over the past decades. Composites offer greater strength, stiffness, and less deformation to structural designers than previously available engineering materials. Resin matrix composites are widely used in the transportation, marine, aerospace, energy, and even sports industries. The manufacturing stage has a profound influence on the quality of the final product. This paper presents the production of composite materials by gravity casting in silicone moulds, using an epoxy/polyester resin matrix reinforced with wood chips and shredded glass fiber reinforced composite from recycled wind turbine blades. Some of the fabricated samples were degassed in a reduced-pressure chamber. The mechanical properties of the produced material were then examined. It was noted that the silicone moulds did not affect the resin self-degassing due to the large surface area to weight ratio, and the remaining small air bubbles had a limited effect on the mechanical properties of the samples. The filler used also played a significant role. Composites filled with crushed GFRC showed better strength properties than composites filled with wood chips. The conducted research is aimed at selecting materials for further testing with a view to their use in the manufacture of next-generation wood-based composite structural materials.
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Authors and Affiliations

Anna Czajkowska
1
ORCID: ORCID
Tomasz Rydzkowski
1
ORCID: ORCID
Dorota Laskowska
1
ORCID: ORCID

  1. Koszalin University of Technology, Faculty of Mechanical Engineering, Racławicka 15-17 street, 75-620 Koszalin, Poland

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