Titanium dioxide (TiO2) is a popular pigment known as titania white. However, it has many other properties that support various applications.
The article shows the effect of the increased carbon content on the microstructure and properties of two-phase titanium alloy Ti-6Al-4V. Alloys with different carbon content (0.2 and 0.5 wt.%) were produced in vacuum induction furnace with cooper crucible. It was shown that the addition of carbon at the level of 0.2 wt.% increases hardness and strength properties, affects structural stability, results in grain refinement as well as improves creep and oxidation resistance. However, it has a negative effect on plastic deformation. Increasing the carbon content to the 0.5 wt.% causes the further improvement in the creep and oxidation resistance and microstructure refinement of the tested alloys, resulting also in decrease such properties as plasticity, hot deformability and in case of the susceptibility to cold plastic deformation to unacceptable level.
Titanium alloy (Ti-6Al-4V) has been extensively used in aircraft turbine-engine components, aircraft structural components, aerospace fasteners, high performance automotive parts, marine applications, medical devices and sports equipment. However, wide-spread use of this alloy has limits because of difficulty to machine it. One of the major difficulties found during machining is development of poor quality of surface in the form of higher surface roughness. The present investigation has been concentrated on studying the effects of cutting parameters of cutting speed, feed rate and depth of cut on surface roughness of the product during turning of titanium alloy. Box-Behnken experimental design was used to collect data for surface roughness. ANOVA was used to determine the significance of the cutting parameters. The model equation is also formulated to predict surface roughness. Optimal values of cutting parameters were determined through response surface methodology. A 100% desirability level in the turning process for economy was indicated by the optimized model. Also, the predicted values that were obtained through regression equation were found to be in close agreement to the experimental values.
The Ti15Mo alloy has been studied towards long-term corrosion performance in saline solution at 37°C using electrochemical impedance spectroscopy. The physical and chemical characterization of the material were also investigated. The as-received Ti15Mo alloy exhibits a single β-phase structure. The thickness of single-layer structured oxide presented on its surface is ~4 nm. Impedance measurements revealed that the Ti15Mo alloy is characterized by spontaneous passivation in the solution containing chloride ions and formation of a double-layer structured oxide composed of a dense interlayer being the barrier layer against corrosion and porous outer layer. The thickness of this oxide layer, estimated based on the impedance data increases up to ~6 nm during 78 days of exposure. The observed fall in value of the log|Z|f = 0.01 Hz indicates a decrease in pitting corrosion resistance of Ti15Mo alloy in saline solution along with the immersion time. The detailed EIS study on the kinetics and mechanism of corrosion process and the capacitive behavior of the Ti15Mo electrode | passive layer | saline solution system was based on the concept of equivalent electrical circuit with respect to the physical meaning of the applied circuit elements. Potentiodynamic studies up to 9 V vs. SCE and SEM analysis show no presence of pitting corrosion what indicates that the Ti15Mo alloy is promising biomaterial to long-term medical applications.
This article deals with the testing of surface layers produced on technical titanium Ti99.2 under glow discharge conditions. In order to determine the effect of process temperature on the produced surface layers, nitriding processes were carried out at 700°C and 800°C and for 3 and 5 hours. The research results on evaluating the properties of the obtained surface layers and the characterization of their morphology were presented. The impact of the adopted nitriding process variant on the quality of the obtained layers was evaluated. It was demonstrated that the use of the supplementary potential during the ion nitriding process reduces the unwanted edge effect, which results in a significant increase in the homogeneity of the nitrided layers and improves the functional properties of the technical titanium Ti99.2.
The paper presents the results of research on the production and application of sintered copper matrix composite reinforced with titaniumcopper intermetallic phases. Cu- Ti composites were fabricated by powder metallurgy. The starting materials for obtaining the sintered composites were commercial powders of copper and titanium. Experiments were carried out on specimens containing 2.5, 5, 7.5 and 10 % of titanium by weight. Finished powders mixtures containing appropriate quantities of titanium were subjected to single pressing with a hydraulic press at a compaction pressure of 620 MPa. Obtained samples were subjected to sintering process at 880 °C in an atmosphere of dissociated ammonia. The sintering time was 6 hours. The introduction of titanium into copper resulted in the formation of many particles containing intermetallic phases. The obtained sinters were subjected to hardness, density and electrical conductivity measurements. Observations of the microstructure on metallographic specimens made from the sintered compacts were also performed using a optical microscope. An analysis of the chemical composition (EDS) of the obtained composites was also performed using a scanning electron microscope. Microstructural investigations by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) showed that after 6 hours of sintering at 880°C intermetallic compounds: TiCu, TiCu2, TiCu4, Ti2Cu3, Ti3Cu4 were formed. The hardness increased in comparison with a sample made of pure copper whereas density and electrical conductivity decreased. The aim of this work was to fabricate copper matrix composites reinforced with titanium particles containing copper- titanium intermetallic phases using powder metallurgy technology and determine the influence of the titanium particles on the properties of the sintered compacts and, finally, analyse the potentials application for friction materials or electric motors brushes.
In order to enhance bioactive properties of titanium 99.2 used in implantology and various biomedical applications, numerous methods to form tight oxide coatings are being investigated. Some of these interesting techniques for generating TiO2 coatings include: electrochemical methods with anodizing, electric discharge treatment, plasma methods (PVD) and diffusive methods (i.e. oxidation in a fluidized bed). Each method aims to create a thin homogenous oxide coating characterized with thermal stability and repassivation ability in the presence of body fluid environment. However, new methods are still sought for increasing the biocompatibility of the substrate following a change in the intensity of depositing on the oxide coating compounds with high biocompatibility with body tissues, including hydroxyapatite, which constitutes the basis for subsequent osseointegration processes. The article presents investigation of HAp formation on titanium substrate surface after hybrid oxidation process. Hybrid surface treatments combine methods of fluidized bed atmospheric diffusive treatment FADT with the PVD surface treatment realized with different parameters (FADT – 640°C / 8h and PVD – magnetron sputtering with TiO2 target). In order to investigate the effects of hybrid oxidation and the formation of HAp molecules, SEM-EDS, SEM-EBSD, STEM-EDS, RS, nanoindentation and Kokubo bioactivity tests (c-SBF2) were carried out. The hybrid method of titanium oxidation, proposed by the Author, presents a new outlook on the modification and development of the properties of oxide coatings in the area of biomedical applications. Combining the ways of Ti Grade 2 oxidation in the hybrid method highly improves the formation of hydroxyapatite compounds and shows the potential of applying such a technique in implantology, where the intensive growth of bone tissues is crucial.
The effect of heat treatment on the corrosion resistance of Ti-6Al-4V alloy was investigated in the artificial saliva solution (MAS). It has been revealed that the thermal annealing treatment temperature favors the cathodic reactions and reduce the protective properties of passive film. The heat treatment causes the enrichment of β phase in vanadium. The lowest corrosion resistance in the artificial saliva revealed the Ti-6Al-4V alloy heated for 2 hours at 950°C. Heterogeneous distribution of vanadium within the β phase decreases the corrosion resistance of the Ti-6Al-4V.
The article presents the technology of layered casting with the use of 3D printing to make a frame insert. The insert was made of powdered titanium and then filled with liquid cast iron. The paper presents the results of research, including structure observation and hardness measurements, as well as abrasion resistance tests. The results indicate the possibility of creating a local reinforcement using a frame insert. The resulting casting is characterized by a local increase in hardness and, in addition, an increase in abrasion resistance of the entire surface layer. The quality of the obtained connection depends strongly on the casting parameters.
With the recent advancement in technology for titanium metal powder injection molding and additive manufacturing, high yield and good flowability powder production is needed. In this study, titanium powder was produced through vacuum induction melting gas atomization with a cold crucible, which can yield various alloy compositions without the need for material pretreatment. The gas behavior in the injection section was simulated according to the orifice protrusion length for effective powder production, and powder was prepared based on the simulation results. The gas distribution changes with the orifice protrusion length, which changes the location of the recirculation zone and production yield of the powder. The produced powders had a spherical morphology, and the content of impurities (N, O) changed with the injected-gas purity.
The paper analyses the as-cast state structure of chromium cast iron designed for operation under harsh impact-abrasive conditions. In the process of chromium iron castings manufacture, very strong influence on the structure of this material have the parameters of the technological process. Among others, adding to the Fe-Cr-C alloy the alloying elements like tungsten and titanium leads to the formation of additional carbides in the structure of this cast iron, which may favourably affect the casting properties, including the resistance to abrasive wear.
The present investigation focuses on the study of the influence of titanium inoculation on tribological properties of High Chromium Cast Iron. Studies of tribological properties of High Chromium Cast Iron, in particularly the wear resistance are important because of the special application of this material. High Chromium Cast Iron is widely used for parts that require high wear resistance for example the slurry pumps, brick dies, several pieces of mine drilling equipment, rock machining equipment, and similar ones. Presented research described the effects of various amounts of Fe-Ti as an inoculant for wear resistance. The results of wear resistance were collated with microstructural analysis. The melts were conducted in industrial conditions. The inoculation was carried out on the stream of liquid metal. The following amount of inoculants have been used; 0.17% Fe-Ti, 0.33% Fe-Ti and 0.66% Fe-Ti. The tests were performed on the machine type MAN. The assessment of wear resistance was made on the basis of the weight loss. The experimental results indicate that inoculation improve the wear resistance. In every sample after inoculation the wear resistance was at least 20% higher than the reference sample. The best result, thus the smallest wear loss was achieved for inoculation by 0.66% Fe-Ti. There is the correlation between the changing in microstructure and wear resistance. With greater amount of titanium the microstructure is finer. More fine carbides do not crumbling so quickly from the matrix, improving the wear resistance.
Air abrasion process is used for cleaning casting surface of prosthetic components, and to prepare the surface of these elements for the
application of veneering items. Its side effect, however, is that abrasive particles are embedded in the treated surface, which can be up to
30% of the surface and it constitutes the side effect of this procedure. Such a significant participation of foreign material can not be
indifferent to the properties of the surface. Embedded particles can be the place of stress concentration causing cracking of ceramics, and
may deteriorate corrosion resistance by forming corrosive microlinks. In the latter cases, it would be advisable to remove elements
embedded into the surface. The simplest method is chemical etching or electrochemical one. Nevertheless, these procedures should not
significantly change the parameters of the surface. Among many possible reagents only a few fulfills all the above conditions. In addition,
processing should not impair corrosion resistance of titanium, which is one of the most important factors determining its use as a prosthetic
restoration in the mouth. The study presented results of corrosion resistance of titanium used to make prosthetic components by means of
casting method, which were subjected to chemical processing designed to remove the embedded abrasive particles. The aim of the study
was to investigate whether etching with selected reagents affects the corrosion resistance of titanium castings. For etching the following
reagents were used: 30% HNO3 + 3% HF + H2O, HNO3+ HF+ glycerol (1:2:3), 4% HF in H2O2, 4% HF in H2O, with a control
sandblasted sample, not subjected to etching. Tests demonstrated that the etching affected corrosion properties of test samples, in each case
the reduction of the corrosion potential occurred - possibly due to the removal of particles of Al2O3 from the surface and activation of the
surface. None of the samples underwent pitting corrosion as a result of polarization to 9 V. Values of the polarization resistance, and
potentiodynamic characteristics indicated that the best corrosion resistance exhibited the samples after etching in a mixture of 4% solution
of HF in H2O2. They showed very good passivation of the surface.
The paper presents a method of producing a grey cast iron casting locally reinforced with a titanium insert printed using SLM method (Selective Laser Melting). This article attempts to examine the impact of the selected geometry of titanium spatial insert on the surface layer formation on grey cast iron. The scope of the research focuses on metallographic examination - observation and analysis of the structure of the reinforced surface layer on a light and scanning microscope and a hardness measurement of the titanium layer area. Based on the obtained results, it was concluded that the reaction between titanium insert and metal (grey cast iron) locally develops numerous carbides precipitation (mainly TiC particles), which increases the hardness of the reinforced surface layer and local strengthening of the material. The ratio between the thickness of the support part (grey cast iron) and the working part (titanium insert) affects the resulting layers connection structure. The properties of the obtained reinforced surface layer depend mainly on the geometry of the insert (primarily on the internal dimensions of the connector) and the volume of the casting affecting the re-melting of the insert. A more concentrated structure of carbides precipitation occurs in castings with a full connector insert.
The paper presents results of Ti-addition to High Chromium Cast Iron (HCCI) on the structure and selected mechanical properties. For this
study casted two sets of cylinders with dimensions ø20 mm, ø15 mm x 250 mm, for the High Chromium Cast Iron (HCCI) and with the
4% by mass Ti-addition. Melts were performed in the induction furnace crucible capacity of 15 kg. During the heats the cup with installed
S type thermocouple was poured to record the cooling curves. The cylinders were subjected to the static bending strength test. Samples for
the test microstructure and Rockwell hardness were cut from the cylinders. The study shows that the addition of titanium had an impact on
the structure and thus the properties of High Chromium Cast Iron (HCCI). In subsequent studies, through an appropriate choice of
chemical composition and proper process control, it is planned to obtain in the structure the titanium carbides TiC and chromium carbides
with type (Cr, Fe)7C3.
Paper presents the results of studies on primary crystallization and wear resistance of high chromium cast iron inoculated with
ferrotitanium intended for work in abrasive conditions. Primary crystallization was examined with use of TDA method, wear tests of the
samples were conducted using the modified pin-on-disk method.