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Number of results: 217
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Abstract

The surfacing technologies are used for constitution of protection layer against wear and is destined for obtaining coating with high

hardness. Among many weldings methods currently used to obtain the hard surface layer one of the most effective way of hardfacing is

using flux cored arc welding. This additional material gives more possibilities to make expected hard surface layer.

Chemical composition, property and economic factors obtained in flux cored wire are much richer in comparison to these obtained with

other additional materials. This is the reason why flux cored wires give possibilities of application this kind of material for improving

surface in different sectors of industry.

In the present paper the imperfection in the layers was used for hardfacing process in different situations to show the possible application

in the surface layer. The work presents studies of imperfection of the welds, contains the picture of microstructures, macrostructures and

shows the results of checking by visual and penetrant testing methods.

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Authors and Affiliations

R. Bęczkowski
M. Gucwa
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Abstract

This article discusses the influence of Tungsten Inert Gas (TIG) surfacing of duplex cast steel on its hardness and structure. The samples of 24Cr-5Ni-2.5Mo ferritic-austenitic cast steel were subjected to single-overlay processes with the use of solid wire having the chemical composition similar to that of the duplex cast steel. As a result of the surfacing, the welds were obtained that had no welding imperfections with a smooth transition to the base material. In the test without the heat treatment, directly below the fusion line, we observe a ferrite band with a width of approximately 200 m without visible austenite areas. Some of the samples were then solution treated (1060°C). Both variants, without and after solution heat treatment, were subjected to testing. Significant changes in the microstructure of the joint were observed after the heat treatment process (heat affected zone and weld microstructure changes). In both areas, an increase in the austenite volume fraction after solution heat treatment was observed. Changes in the microhardness of the ferrite in the HAZ area directly below the fusion line were also observed.
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Authors and Affiliations

B. Kalandyk
J. Kasińska
A. Skrzypczyk
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Abstract

The paper presents the analysis of temperature fields, phase transformations, strains and stresses in a cuboidal element made from S235 steel, surfaced with multipass GMA (Gas Metal Arc) method. The temperature field is described assuming a dualdistribution heat source model and summing up the temperature fields induced by the padded weld and by the electric arc. Dependence of stresses on strains is assumed on the basis of tensile curves of particular structures, taking into account the influence of temperature. The calculations were carried out on the example of five welds in the middle of the plate made of S235 steel. The simulation results are illustrated in graphs of thermal cycles, volume shares of structural components and stresses at the selected points of cross-section, and the temperature and strain distributions in the whole cross section.

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Authors and Affiliations

J. Winczek
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Abstract

We present a prototype of a simple, low-cost setup for a fast scatterometric surface texture measurements. We used a total integrated scatter method (TIS) with a semiconductor laser (λ =  638 nm) and a Si photodiode. Using our setup, we estimated the roughness parameters Rq for two reference surfaces (Al mirrors with flatness λ/10) and seven equal steel plates to compare. The setup is easily adaptable for a fast, preliminary manufacturing quality control. We show is possible to construct a low-cost measurement system with nanometric precision.

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Authors and Affiliations

D. Kucharski
H. Zdunek
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Abstract

Flap peening (FP) is a cold working technique used to apply a compressive force using small shots, this will lead to enhance the surface properties that it can sustain for long life during working conditions. In this study, several aircraft aluminum alloys materials namely; 2219 T6, 2024 T6, 7075T6, and 6061 T6 were flap peened under different rotational speeds. The effect of rotational speed on the average surface roughness (Ra) and average surface micro hardness have been investigated. As seen by the Scanning Electron Microscope SEM phots that the hardness of peened layer is increased. It was found that as the flap peening speeds increase the percent change in surface roughness (Ra) increases, and the percent change in surface micro hardness decreases. The maximum increase in Ra occurs in 2219 T80 and the minimum in 6061 T6 alloys, and for hardness, it is reported that the maximum occurs in 6061 T6 and the minimum in 2019 T80 alloy.
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Authors and Affiliations

Nabeel Abu Shaban
1
ORCID: ORCID
Nabeel Alshabatat
2
Safwan Al-Qawabah
1
ORCID: ORCID

  1. Al-Zaytoonah University of Jordan, Mechanical Engineering Department, Amman, Jordan
  2. Tafila Technical University, Mechanical Engineering Department, Tafila 66110, Jordan
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Abstract

The thermochemical treatment applied to improve the surface properties of AZ91 consisted in heating the material in contact with AlSi10Mg powder at 445 oC for 30 min. During heat treatment process the powder was held under pressure to facilitate the diffusion of the alloying elements to the substrate and, accordingly, the formation of a modified layer. Two pressures, 1 MPa and 5 MPa, were tested. The resultant layers, containing hard Mg2Si and Mg17Al12 phases, were examined using an optical microscope and a scanning electron microscope equipped with an energy-dispersive X-ray spectrometer (EDS). The experimental data show that the layer microstructure was dependent on the pressure applied. A thicker, three-zone layer (about 200 μm) was obtained at 1 MPa. At the top, there were Mg2Si phase particles distributed over the Mg17Al12 intermetallic phase matrix. The next zone was a eutectic (Mg17Al12 and a solid solution of Al in Mg) with Mg2Si phase particles embedded in it. Finally, the area closest to the AZ91 substrate was a eutectic not including the Mg2Si phase particles. By contrast, the layer produced at a pressure of 5 MPa had lower thickness of approx. 150 μm and a two-zone structure. Mg2Si phase particles were present in both zones. In the upper zone, Mg2Si phase particles were regularly distributed over the Mg17Al12 intermetallic phase matrix. The lower zone, adjacent to the AZ91, was characterized by a higher volume fraction of Mg2Si phase particles distributed over the matrix composed mainly of Mg17Al12. The alloyed layers enriched with Al and Si had much higher hardness than the AZ91 substrate.

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Authors and Affiliations

R. Mola
M. Cieślik
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Abstract

Surface roughness is an important indicator in the evaluation of machining and product quality, as well as a direct factor affecting the performance of components. A rapidly developing filtering technology has become the main means of extracting surface roughness. The International Organization for Standardization (ISO) is constantly updating and improving the standard system for filtering technology in order to meet the requirements of technological development. Based on the filters already accepted by the international standard ISO 16610, this study briefly introduces the filtering principle of each filter, reviews the development of each filter in the application of surface roughness, and compares the advantages and limitations of their individual performances. The application range of each filter is summarized and, finally, the future direction of the digital filtering used in surface roughness is extrapolated.
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Authors and Affiliations

Baofeng He
1
Haibo Zheng
1
Siyuan Ding
1
Ruizhao Yang
1
Zhaoyao Shi
1

  1. Beijing University of Technology, Faculty of Materials and Manufacturing, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100 Ping Le Yuan, Chaoyang District, Beijing 100124, China
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Abstract

Surface roughness has an important influence on the service performance and life of parts. Areal surface roughness has the advantage of accurately and comprehensively characterizing surface microtopography. Understanding the relationship and distinction between profile and areal surface roughness is conducive to deepening the study of areal surface roughness and improving its application. In this paper, the concepts, development, and applications of surface roughness in the profile and the areal are summarized from the aspect of evaluation parameters. The relationships and differences between surface roughness in the profile and the areal are analyzed for each aspect, and future development trends are identified.
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Authors and Affiliations

Baofeng He
1
Siyuan Ding
1
Zhaoyao Shi
1

  1. Beijing University of Technology, Faculty of Materials and Manufacturing, Beijing Engineering Research Center of Precision Measurement Technology and Instruments, 100 Ping Le Yuan, Chaoyang District, Beijing 100124, China
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Abstract

The paper deals with analysis of recognition of surface quality with reflective structures. Such surfaces are common in metallic materials cut using a saw or polished. There are no easy methods to identify such elements after machining. This issue is crucial in the industry for quality control as recognition of the elements, for instance after failure, allows for a detailed study of their manufacturing process. Firstly, six cuboid steel elements were obtained from a larger beam with a circular saw. Then, the bidirectional reflection distribution function (BRDF) was obtained for each element 3 times. The BRDF profiles were used in custom recognition software based on the K-nearest neighbors algorithm. In total, 140 variants of the classifier were tested and analyzed. Additionally, each variant was solved 200 times with different splits of the dataset. The results showed a high multiclass accuracy in all considered variants of the algorithm, with multiple variants achieving 100% accuracy. This level of performance was attained with only 1 to 2 training samples per class. Its low numerical complexity, easy experimental procedure, and “one-shot” nature allow for fast recognition, which is crucial in industrial applications.
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Authors and Affiliations

Adam Ciszkiewicz
1
Janusz Jaglarz
2
Tadeusz Uhl
3

  1. Faculty of Mechanical Engineering, Cracow University of Technology, Al. Jana Pawła II 37, 31-864 Cracow, Poland
  2. Faculty of Material Engineering, Cracow University of Technology, Al. Jana Pawła II 37, 31-864 Cracow, Poland
  3. Department of Robotics and Mechatronics, Faculty of Mechanical Engineering and Robotics, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059, Cracow, Poland
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Abstract

The article presents the results of research on the finishing of M63 Z4 brass by vibratory machining. Brass alloy was used for the research due to the common use of ammunition elements, cartridge case and good cold forming properties on the construction. Until now, the authors have not met with the results of research to determine the impact of abrasive pastes in container processing. It was found that the additive for container abrasive treatment of abrasive paste causes larger mass losses and faster surface smoothing effects. The treatment was carried out in two stages: in the first stage, the workpieces were deburred and then polished. Considerations were given to the impact of mass of workpieces, machining time and its type on mass loss and changes in the geometric structure of the surface. The surface roughness of machining samples was measured with the Talysurf CCI Lite optical profiler. The suggestions for future research may be to carry out tests using abrasive pastes with a larger granulation of abrasive grains, and to carry out tests for longer processing times and to determine the time after which the parameters of SGP change is unnoticeable.

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Authors and Affiliations

D. Bańkowski
ORCID: ORCID
S. Spadło
ORCID: ORCID
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Abstract

Since fatigue cracks nucleate and initiate generally at the surface of the rotary components such as blades and discs, the surface condition is the most important factor affecting the fatigue life. Surface scratches are suitable sites for stress concentrations and therefore the nucleation stage of fatigue cracks will be shortened. In the present work, the influence of surface roughness on the low cycle fatigue life behavior of nickel-based superalloy Rene®80 at the temperature of 900°C was evaluated. Results of low cycle fatigue tests (LCF) under strain-controlled condition at 900°C for R = εmin/εmax = 0 and strain rate of 2×10 –3 s –1, at a total strain range of 1.2% showed an inverse relationship between fatigue strength and surface roughness of the specimens. In this study, increasing the surface roughness of Rene®80 from 0.2 μm to 5.4 μm led to the decline in the final LCF life from 127 cycles to 53 cycles which indicated a 58.3% reduction in fatigue life at the same condition. Fractography evaluation also exhibited that fatigue cracks initiated from the notch in the rough specimens, whereas in the smooth specimen fatigue cracks nucleated from the internal imperfections and carbides.
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Authors and Affiliations

Mohammad Mehdi Barjesteh
1
ORCID: ORCID

  1. Malek Ashtar University of Technology (MUT), Faculty of Material and Manufacturing Technologies, Tehran 15875-1774, Iran
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Abstract

In the summer of 1979, in South Spitsbergen investigations of the extreme temperatures of the ground surface were carried out. The investigations permitted the determination of the magnitude of the extreme temperatures of the ground surface and their relation to the air temperature. The spatial variability of the extreme temperatures of the ground surface was observed.

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Authors and Affiliations

Andrzej Kamiński
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Abstract

The influence of the processing temperature of polylactide (PLA) on the structure geometry changing (SGC) and its functional properties were analyzed. The PLA samples subjected to testing were manufactured using incremental fused deposition modeling technology (FDM) with processing temperatures ranging from 180°C to 230°C. The topography of the PLA surfaces formed during heat dissipation and generated by the work table was analyzed. The roughness measurements were carried out using the profile method in accordance with PN ISO 3274: 2011. Registered profiles of the surfaces were analyzed numerically in fractal terms using the method of the S(Δx) structure function. The functional properties of the PLA surface were evaluated on the basis of Abbott-Firestone curves, according to PN EN ISO 13565–2: 1999.

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Authors and Affiliations

B. Pszczółkowski
M. Bramowicz
ORCID: ORCID
W. Rejmer
T. Chrostek
C. Senderowski
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Abstract

Surface wastewater pollution due to accidental runoff or release of oil or its products is a longstanding and common environmental problem. The aim of the study was to investigate the impact of concentrations of oil products (diesel) and suspended solids, the sorbent type, the water flow rate and the interfering factors (chlorides) on the dynamic sorption of diesel and to test regeneration of polypropylene after its use for sorption. The sorbents used for study included common wheat straw (Triticum aestivum), polypropylene and sorbents modified with hydrogen peroxide solution. Standard methods were used for the determination of the investigated parameters and an in-house procedure employing a gas chromatograph was used for the determination of diesel concentration. The following factors that impact the sorption of diesel were investigated during the study: diesel concentration, concentration of suspended solids; type of sorbent (common wheat straw (Triticum aestivum), wheat straw modified with hydrogen peroxide, and polypropylene), water flow rate; and influence of the interfering factors (chlorides). Filtration speed in the range of investigated speeds does not affect the efficiency of diesel removal. Removal efficiency does not depend on the concentration of diesel before the sorbent reaches its maximum sorption capacity. Filling containing 50% of polypropylene and 50% of wheat straw was used for the study. It was found that polypropylene and wheat straw do not remove chlorides and suspended solids from solution. The study found that the solution of hydrogen peroxide boosts the hydrophobic properties of common wheat straw, but does not affect the sorption of diesel. The recommended number of regenerations of polypropylene should be limited to two.
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Authors and Affiliations

Dainius Paliulis
1

  1. Vilnius Gediminas Technical University, Lithuania
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Abstract

The article presents research on solid particle erosive wear resistance of ductile cast iron after laser surface melting. This surface treatment technology enables improvement of wear resistance of ductile cast iron surface. For the test ductile cast iron EN GJS-350-22 surface was processed by high power diode laser HPDL Rofin Sinar DL020. For the research single pass and multi pass laser melted surface layers were made. The macrostructure and microstructure of multi pass surface layers were analysed. The Vickers microhardness tests were proceeded for single pass and multi pass surface layers. The solid particle erosive test according to standard ASTM G76 – 04 with 30°, 60° and 90° impact angle was made for each multi pass surface layer. As a reference material in erosive test, base material EN GJS-350-22 was used. After the erosive test, worn surfaces observations were carried out on the Scanning Electron Microscope. Laser surface melting process of tested ductile cast iron resulted in maximum 3.7 times hardness increase caused by microstructure change. This caused the increase of erosive resistance in comparison to the base material.

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Authors and Affiliations

A. Kotarska
D. Janicki
J. Górka
ORCID: ORCID
T. Poloczek
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Abstract

To address the problem that a deep neural network needs a sufficient number of training samples to have a good prediction performance, this paper firstly used the Z-Map algorithm to generate a simulated profile of the milling surface and construct an optical simulation model of surface imaging to supplement the training sample size of the neural network. Then the Deep CORAL model was used to match the textures of the simulated samples and the actual samples across domains to solve the problem that the simulated samples were not in the same domain as the actual milling samples. Experimental results have shown that high texture matching could be achieved between optical simulation images and actual images, laying the foundation for expanding the actual milled workpiece images with the simulation images. The deep convolutional neural model Xception was used to predict the classification of six classes of data sets with the inclusion of simulation images, and the accuracy was improved from 86.48% to 92.79% compared with the model without the inclusion of simulation images. The proposed method solves the problem of the need for a large number of samples for deep neural networks and lays the foundation for similar methods to predict surface roughness for different machining processes.
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Authors and Affiliations

Lingli Lu
1
Huaian Yi
1
Aihua Shu
1
Jianhua Qin
1
Enhui Lu
2

  1. School of Mechanical and Control Engineering, Guilin University of Technology, Guilin, 541006, People’s Republic of China
  2. School of Mechanical Engineering, Yangzhou University, Yangzhou, 225009, People’s Republic of China
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Abstract

The aim of this study was to evaluate the influence of training on body surface temperature over the joints in racehorses, measured by infrared thermography. The study involved monitoring of 14 Thoroughbred racehorses in 6 imaging sessions over a period of 3 months. Temperature measurements of the forelimb and hindlimb joints were made before and just after training. Joint temperature of limbs increased significantly after training. Environmental temperature had a statistically significant influence on surface temperature over the joints. The lowest surface temperatures were recorded over the metacarpophalangeal and metatarsophalangeal joint and the highest temperatures in the shoulder, elbow, hip and stifle joint. The metacarpophalangeal and metatarsophalangeal joints warmed the least during training, but were influenced the most by differences in environmental temperature. The surface temperature difference before and after training is an important indicator of the thermoregulatory response to exercise in racing horses. Understanding surface temperature changes in response to regular training is necessary for future studies on diagnosing injuries of joints.
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Authors and Affiliations

M. Soroko
1
W. Górniak
2
M. Godlewska
1
K. Howell
3

  1. Institute of Animal Breeding, Wroclaw University of Environmental and Life Sciences, Chelmonskiego 38C, 51-630 Wroclaw, Poland
  2. Department of Automotive Engineering, Wroclaw University of Science and Technology, Na Grobli 13, 50-421 Wroclaw, Poland
  3. Microvascular Diagnostics, Institute of Immunity and Transplantation, Royal Free Hospital, Pond Street, London NW3 2QG, UK
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Abstract

In this present study, the effect of the shot peening process on fatigue life, surface hardness and corrosion properties of a low carbon alloy steel is examined at room temperature. The research article addresses the effect of shot peening by varying the process parameters such as peening distance and pressure with amachrome as shots. The experiment is designed by means of full factorial design. The experimental result reveals that the pressure and distance are the most significant factors in the shot peening process. The results illustrate that the average pressure of 7 bar and distance of 100 mm improves fatigue life by 1.5% of unpeened material under 20 Hz frequency while corrosion resistance improves by 4% with unpeening of the low carbon alloy steel by using amachrome as a shot.
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Authors and Affiliations

C. Selva Senthil Prabhu
1
P. Ashoka Varthanan
2
T. Ram Kumar
1

  1. Department of Mechanical Engineering, Dr. Mahalingam College of Engineering and Technology, Pollachi – 642003, India
  2. Department of Mechanical Engineering, Sri Krishna College of Engineering and Technology, Coimbatore – 642003, India
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Abstract

Statistical moments have been used in different applications as in shape analysis of object, pattern recognition, edge detection texture analysis etc. The idea is to use the moments as features of high level for surface matching. The essential goal of surface matching is to determine transformation parameters between two surfaces generated in TIN or DEM without identical points. Statistical moments are considered as features that are applied to solve that goal, One of the main problems with using statistical moments for surface matching and for other applications is a very expensive computation time. To overcome this difficulty many algorithms have already been proposed. New approach of efficient computation of inertial moments for surface matching is proposed in the paper. The approach is based on Green's theorem that allows for transforming double integral into a line integral. In the consequence computation time of inertial moments of a single TIN-model (triangle) is reduced by a factor 4 as compared with time consumed by the use of direct method of double integral. The direct computation using line integral, that does not involve any approximation, ensures preservation of the accuracy of computed moments.
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Authors and Affiliations

Chinh Ke Luong
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Abstract

When conducting geodetic and gravimetric measurements, there is a problem of projecting them to the reference surface. Since the gravitational field is inhomogeneous under the real conditions, the problem arises of determining the corrections to the measured values of gravitational acceleration in order to use the obtained data for the subsequent solutions of projection problems. Currently, the solution to this problem is performed using a Bouguer reduction, which requires information about the internal structure of the upper layer of the earth’s surface, topography, etc. The purpose of this study is to develop a methodological approach that would allow to determine the reduction (projection) corrections for gravitational acceleration on technogenic and geodynamic polygons without using data about the distribution of surface layer density and topography. The research process is based on the use of mathematical analysis methods and a wide range of experimental geodetic and gravimetric measurements. In the course of the performed researches, an algorithm was obtained and a practical implementation of the determination of the corrections in the measured values of gravitational acceleration on the basis of geodetic and gravimetric measurements was carried out at the certain geodynamic polygon in order to bring all corrections to one level surface.

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Authors and Affiliations

Lev Perovych
Igor Perovych
Valeriy Gorlachuk
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Abstract

We experimentally studied three different D-shape polymer optical fibres with an exposed core for their applications as surface plasmon resonance sensors. The first one was a conventional D-shape fibre with no microstructure while in two others the fibre core was surrounded by two rings of air holes. In one of the microstructured fibres we introduced special absorbing inclusions placed outside the microstructure to attenuate leaky modes. We compared the performance of the surface plasmon resonance sensors based on the three fibres. We showed that the fibre bending enhances the resonance in all investigated fibres. The measured sensitivity of about 610 nm/RIU for the refractive index of glycerol solution around 1.350 is similar in all fabricated sensors. However, the spectral width of the resonance curve is significantly lower for the fibre with inclusions suppressing the leaky modes.

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Authors and Affiliations

K. Gasior
T. Martynkien
G. Wojcik
P. Mergo
W. Urbanczyk
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Abstract

The results of a statistical analysis of the influence of the Hansbreen surface ablation relative to selectedmeteorological parameters (air temperature andsunshine duration) are presentedhere. Over the period1989 –2001 the lowest summer balance on the surface ablation of Hansbreen was recorded in 1994 (–0.56 m water equivalent). Concurrently, both the air temperature (mean seasonal ~2.3 °C) and the sunshine duration (seasonal sum ~278.9 h)were at their lowest. Owing to the relatively high sunshine duration (676.5 h),the highest values were in 1998 (–1.71 m w.e.); likewise,in 2001 (–1.84 m w.e.) when a high air temperature (mean of 3.6 °C) occurred. The statistical models erected on the basis of these data allow us to estimate fairly reliably the seasonal ablation of Hansbreen. The basis of these is the reasonably reliable relationship determinable between the seasonal sum of PDD (positive degree days) and the ablation intensity changes in respect of altitude above sea level. Sunshine duration is regarded here as being of very little significance in terms of increasing the accuracy of the models. The errors inherent in this models varies from 28% to as little as 7%. Shown models may eventually find application as a method of calculating the amount of water resulting from the decay of tidewater glaciers.

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Authors and Affiliations

Joanna Szafraniec
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Abstract

We experimentally studied three different D-shape polymer optical fibres with an exposed core for their applications as surface plasmon resonance sensors. The first one was a conventional D-shape fibre with no microstructure while in two others the fibre core was surrounded by two rings of air holes. In one of the microstructured fibres we introduced special absorbing inclusions placed outside the microstructure to attenuate leaky modes. We compared the performance of the surface plasmon resonance sensors based on the three fibres. We showed that the fibre bending enhances the resonance in all investigated fibres. The measured sensitivity of about 610 nm/RIUfor the refractive index of glycerol solution around 1.350 is similar in all fabricated sensors. However, the spectral width of the resonance curve is significantly lower for the fibre with inclusions suppressing the leaky modes.

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Authors and Affiliations

K. Gasior
T. Martynkien
G. Wojcik
P. Mergo
W. Urbanczyk
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Abstract

The impact of caulking of goafs after mining exploitation of a hard coal seam with caving is expressed as the change in value of a a exploitation coefficient which, as defined, is the quotient of the maximum reduction in the surface height of a complete or incomplete trough to the thickness of the exploited seam. The basis for determining the value of the exploitation coefficient was geological and mining data combined with the results of the measurement of subsidence on the surface – measuring line 1222-1301 – of the Ruda mine. There, mining was carried out between 2005 and 2019, with a transverse longwall system and the caulking of goafs. The research team used two methods to determine the impact of the caulking applied in the goafs on the value of the exploitation coefficient. In the first method the goafs are filled evenly along the whole longwall, and in the second method unevenly and on a quarterly basis. The determination of the values of the exploitation coefficients for selected measuring points was preceded by the determination of the parameters of the Knothe-Budryk theory, which was further developed by J. Białek. The obtained dependencies are linear and the values of the correlation coefficients fall between –0.684 and –0.702, which should be considered satisfactory in terms of experimental data. It is possible to reduce the value of the exploitation coefficient by caulking the goafs by about 18%, when filling the goafs to 0.26% of the height of the active longwall.
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Authors and Affiliations

Andrzej Kowalski
1
ORCID: ORCID
Jan Białek
2
ORCID: ORCID
Tadeusz Rutkowski
3
ORCID: ORCID

  1. Central Mining Institute, 1 Gwarków Sq., 40-166 Katowice, Poland
  2. Silesian University of Technology, 2A Akademicka Str., 44-100 Gliwice, Poland
  3. PGG S.A. KWK Ruda, Ruda Śląska, Poland

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