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Archives of Foundry Engineering

Archives of Foundry Engineering

Description

Archives of Foundry Engineering continues the publishing activity started by Foundry Commission of the Polish Academy of Sciences (PAN) in Katowice in 1978. The initiator of it was the first Chairman Professor Dr Eng. Wacław Sakwa – Corresponding Member of PAN, Honorary Doctor of Czestochowa University of Technology and Silesian University of Technology. This periodical first name was „Solidification of Metals and Alloys” , and made possible to publish the results of works achieved in the field of the Basic Problems Research Cooperation. The subject of publications was related to the title of the periodical and concerned widely understand problems of metals and alloys crystallization in a casting mold. In 1978-2000 the 44 issues have been published. Since 2001 the Foundry Commission has had patronage of the annually published “Archives of Foundry” and since 2007 quarterly published “Archives of Foundry Engineering”. Thematic scope includes scientific issues of foundry industry:

  • Theoretical Aspects of Casting Processes,
  • Innovative Foundry Technologies and Materials,
  • Foundry Processes Computer Aiding,
  • Mechanization, Automation and Robotics in Foundry,
  • Transport Systems in Foundry,
  • Castings Quality Management,
  • Environmental Protection.

Scoring assigned by the Polish Ministry of Science and Higher Education: 100 points

IMPACT FACTOR 2022: 0.6

CiteScore metrics from Scopus 2022: 1.2
SCImago Journal Rank ( SJR) 2022: 0.197
Source Normalized Impact per Paper ( SNIP) 2022: 0.423


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The journal content is available under the Creative Commons Attribution 4.0 International License https://creativecommons.org/licenses/by/4.0/


 
ISSN
eISSN 2299-2944
Publishers
The Katowice Branch of the Polish Academy of Sciences
Editor in Chief:
J. Jezierski ORCID logo0000-0003-2078-196X
Silesian University of Technology, Gliwice, Poland
jan.jezierski@polsl.pl

Deputy Editor:
D. Bartocha ORCID logo0000-0002-3011-4434
Silesian University of Technology, Gliwice, Poland
dariusz.bartocha@polsl.pl

Subject Editors:

Theoretical Aspects of Casting Processes
E. Guzik – ORCID logo0000-0002-4449-532X, AGH University of Technology, Kraków, Poland
S. Gnyloskurenko – ORCID logo0000-0003-0201-7191, PTIMA National Academy of Sciences of Ukraine, Kiev, Ukraine
J. Sobczak – ORCID logo0000-0002-8878-1037, AGH University of Technology, Kraków, Poland

Innovative Foundry Technologies and Materials
O. P. Pandey – ORCID logo0000-0002-6826-995X , Thapar University, Punjab, India
N. S. Tiedje – ORCID logo0000-0001-5198-3551, DTU in Lyngby, Denmark
P. Lichy – ORCID logo0000-0002-6170-4728, VSB - Technical University of Ostrava, Ostrava, Czech Republic

Foundry Processes Computer Aiding
B. Mochnacki – ORCID logo0000-0001-8504-3744, University of Occupational Safety Management, Katowice, Poland
E. Majchrzak – ORCID logo0000-0003-3555-2318, Silesian University of Technology, Gliwice, Poland
M. Szucki – ORCID logo0000-0002-2675-1836, TU Bergakademie Freiberg, Freiberg, Germany
M. Perzyk – ORCID logo0000-0003-4901-7746, Warsaw University of Technology, Warszawa, Poland

Mechanization, Automation and Robotics in Foundry
J. Bast – ORCID logo0000-0002-9795-2352, TU Bergakademie Freiberg, Freiberg, Germany
R. Dańko – ORCID logo0000-0003-2434-6025, AGH University of Technology, Kraków, Poland
M. Mróz – ORCID logo0000-0002-7433-4092, Rzeszow University of Technology, Rzeszów, Poland

Castings Quality Management
D. Bolibruchova – ORCID logo0000-0002-7374-9763, University of Zilina, Zilina, Slovak Republic
J. D. B. de Mello – ORCID logo0000-0001-8912-2132, Universidade Federal de Uberlandia, Uberlandia, Brazil
M. Górny – ORCID logo0000-0001-6682-2611, AGH University of Technology, Kraków, Poland

Environmental Protection
M. Holtzer – ORCID logo0000-0002-6988-3329, AGH University of Technology, Kraków, Poland
J. Roučka – ORCID logo0000-0003-0917-1810, Brno University of Technology, Brno, Czech Republic
S. Acharya – ORCID logo0000-0001-6428-8961, Sardar Vallabhbhai Patel Institute of Technology, Vasad, Gujarat, India

Editorial Advisory Board:
M. Cholewa – ORCID logo0000-0001-8598-6953, Silesian University of Technology, Gliwice, Poland
B. K. Dhindaw – ORCID logo0000-0001-6991-9793, Indian Institute of Technology, Kharagpur, India
W. A. Hufenbach – ORCID logo0000-0002-5131-3483, Technical University Dresden, Dresden, Germany
A. Zadera – ORCID logo0000-0002-0555-370X , Brno University of Technology, Brno, Czech Republic
A. Passerone – ORCID logo0000-0002-0005-5314, CNR, Genova, Italy
I. Riposan – ORCID logo0000-0002-4040-2798, Politehnica University of Bucharest Bucharest, Romania
A. Sládek – ORCID logo0000-0002-7628-3524, University of Zilina, Zilina, Slovak Republic
J. Szajnar – ORCID logo0000-0003-3622-843X, Silesian University of Technology, Gliwice, Poland
R. B. Tuttle – ORCID logo00000002-7689-259X, Western Michigan University, Kalamazoo, MI, USA
M. Okayasu – ORCID logo0000-0003-3897-070X, Okayama University, Okayama, Japan
I. Nova – ORCID logo0000-0003-2287-9346, Technical University of Liberec, Liberec, Czech Republic
C. Caceres – ORCID logo0000-0001-6521-2037, The University of Queensland, Brisbane, Australia
A. Dioszegi – ORCID logo0000-0002-3024-9005, Jönköping University, Jönköping, Sweden

Associate Editors:
A. Dulska – ORCID logo0000-0001-6903-328X, Silesian University of Technology, Gliwice, Poland
J. Suchoń – ORCID logo0000-0002-7019-3966, Silesian University of Technology, Gliwice, Poland
M. Kondracki – ORCID logo0000-0001-7840-5575, Silesian University of Technology, Gliwice, Poland
N. Przyszlak – ORCID logo0000-0003-1683-0001, Silesian University of Technology, Gliwice, Poland
J. Szymszal – ORCID logo0000-0002-3229-6470, Silesian University of Technology, Gliwice, Poland

ul. Towarowa 7,
44-100 Gliwice, Poland
e-mail: kikm@polsl.pl

https://www.journal-afe.pl

Copyright

Copyright on any open access article in the Archives of Foundry Engineering journal published by Polish Academy of Sciences is retained by the author(s). Authors grant Polish Academy of Sciences a license to publish the article and identify itself as the original publisher. Authors also grant any user the right to use the article freely if its integrity is maintained and its original authors, citation details and publisher are identified. The Creative Commons Attribution License 4.0 formalizes these and other terms and conditions of publishing articles.

 

The editorial team of Archives of Foundry Engineering implements an open access policy by publishing materials in the form of the so-called Gold Open Access and encourages authors to place articles published in the journal in open repositories (after the review or the final version of the publisher), provided that a link to the journal’s website is provided.

Exceptions to copyright policy

For the articles which were previously published, before year 2022, policies that are different from the above. In all such, access to these articles is free from fees or any other access restrictions. Permissions for the use of the texts published in that journal may be sought directly from the Commission of Foundry Engineering of the Polish Academy of Sciences, Gliwice, Poland, by e-mail: kikm@polsl.pl.
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Content

Archives of Foundry Engineering | 2025 | vol. 25 | No 4

1 Analysis of Anomalies in the Thermal-Mechanical Fatigue Process Using Selected IT Tools
K. Jaśkowiec , D. Wilk-Kołodziejczyk , K. Nosarzewski
Archives of Foundry Engineering | 2025 | vol. 25 | No 4 | 5-9 | DOI: 10.24425/afe.2025.155373
Keywords: Thermal-mechanical fatigue Vermicular cast iron Coffin method Isolation Forest One-Class SVM
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Abstract

The article uses the results obtained during the tests of a wide group of metal alloys using a device operating by the Coffin method. The measure of resistance to thermal-mechanical fatigue is the number of cycles that the sample withstands before a macrocrack occurs, at a fixed current and temperature range. The device offers the possibility of working in two modes of sample mounting. The first mode allows the sample to freely elongate parallel to its axis, while the second mounting mode limits this elongation by using a transducer. The aim of the publication is to present possible solutions for anomaly detection. Anomaly detection concerns traps that may occur during the measurement process. Advanced machine learning methods were used to analyze and detect anomalies in data regarding thermal fatigue resistance. Isolation Forest and One-Class SVM algorithms were used for anomaly detection, which allow for effective identification of unusual patterns in the data. The conducted research confirmed the usefulness of one of the selected methods in the process of anomaly identification using the example of elongation.
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Bibliography

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Authors and Affiliations

K. Jaśkowiec
1
ORCID: ORCID
D. Wilk-Kołodziejczyk
2
ORCID: ORCID
K. Nosarzewski
2
  1. Łukasiewicz Research Network – Krakow Institute of Technology, Kraków, Poland
  2. AGH University of Science and Technology, Al. A. Mickiewicza 30, 30-059 Kraków, Poland
2 The Effect of Addition of the Natural Zeolite on the Microstructure and Properties of Sintered Iron Matrix Composite
M. Kargul , J.M. Borowiecka-Jamrozek
Archives of Foundry Engineering | 2025 | vol. 25 | No 4 | 10-15 | DOI: 10.24425/afe.2025.155374
Keywords: Metal matrix Iron Zeolite Powder metallurgy
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Abstract

The paper presents the results of research on the production and application of a sintered iron-based composite reinforced with natural zeolite particles. Mechanical properties were tested and the quality of the connection between the particles and the metal matrix was assessed. Before the composite production process, the chemical composition and morphology of natural zeolite particles were examined. Zeolite particles with a diameter of less than 0.2 mm were used to produce sinters. The zeolite particles were subjected to chemical composition (EDS) and phase (XRD) analyses. Zeolite particles were introduced into the iron matrix in amounts of 5, 10, and 15% by weight. Before the sintering process, the zeolite particles were compacted in a hydraulic press at a pressure of 400 MPa. Sintering of the green compacts was carried out in a tubular furnace at 950°C in an atmosphere of dissociated ammonia for 60 minutes. The obtained composites were subjected to porosity, hardness, and density measurements. Microstructure and chemical composition studies were conducted using a scanning electron microscope (SEM). Iron–zeolite composites are characterized by higher hardness and porosity compared to sintered iron. The introduction of zeolite particles also reduces the density of the composites.
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Bibliography

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Authors and Affiliations

M. Kargul
1
ORCID: ORCID
J.M. Borowiecka-Jamrozek
1
ORCID: ORCID
  1. Kielce University of Technology, Poland
3 Cavitation Erosion Resistance Tests of WCCoCr and CrCNi Coatings Sprayed Using the APS Method
M. Radoń , B. Kupiec
Archives of Foundry Engineering | 2025 | vol. 25 | No 4 | 16-23 | DOI: 10.24425/afe.2025.155375
Keywords: Air plasma spraying coating Scratch test Cavitation erosion
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Abstract

This article presents structural analysis and mechanical property evaluation of two coatings applied using the APS (Air Plasma Spraying) method on a P250GH boiler steel substrate. Two different powders were used for coating deposition: WCCoCr, based on tungsten carbide, and CrCNi, based on chromium carbide. To assess the coating-substrate bond quality, a scratch test was conducted using a Rockwell diamond indenter under a constant load of 10 N, moving from the substrate toward the coating. No delamination at the coating-substrate interface was observed, indicating a high-quality bond. Microhardness measurements were performed using a 200 g load. The average microhardness values were 886 HV0.2 for the WCCoCr coating and 904 HV0.2 for the CrCNi coating. The coatings were also tested for cavitation resistance according to the ASTM G32-16 standard. Surface roughness profiles were measured before and after 120 minutes of cavitation exposure. Cavitation wear was evaluated based on the difference in roughness values, determined by the Sz parameter, which, according to ISO 25178, is defined as the difference between the highest peak and the lowest valley on the surface. The obtained results indicate that APS thermal spray coatings based on tungsten carbide powders can be used for machine components to enhance cavitation erosion resistance.
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Authors and Affiliations

M. Radoń
1